Pressure sensor including electrical conductors comprising electroconductive resin composition that does not need cross-linking

Patent metadata

Field	Value
Publication number	US-10431348-B2
Application number	US-201815955244-A
Country	US
Kind code	B2
Filing date	Apr 17, 2018
Priority date	Mar 18, 2014
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

A pressure sensor includes an insulator having a hollow portion; and a plurality of electrical conductors that have been disposed apart from each other along the inner surface facing the hollow portion of the insulator. The insulator comprises an insulating resin composition made of a material which does not need cross-linking, the plurality of electrical conductors comprise an electroconductive resin composition made of a material which does not need cross-linking, the insulating resin composition and the electroconductive resin composition comprise a process oil, and a mass percentage concentration of the process oil in the electroconductive resin composition is higher than a mass percentage concentration of the process oil in the insulating resin composition.

First claim

The invention claimed is:

1. A pressure sensor, comprising:
an insulator having a hollow portion; and
a plurality of electrical conductors that have been disposed apart from each other along the inner surface facing the hollow portion of the insulator,
wherein the insulator comprises an insulating resin composition made of a material which does not need cross-linking,
wherein the plurality of electrical conductors comprise an electroconductive resin composition made of a material which does not need cross-linking,
wherein the insulating resin composition and the electroconductive resin composition comprise a process oil, and a mass percentage concentration of the process oil in the electroconductive resin composition is higher than a mass percentage concentration of the process oil in the insulating resin composition.

2. The pressure sensor according to claim 1 , wherein the electroconductive resin composition that includes both a styrene-based thermoplastic elastomer and carbon.

3. The pressure sensor according to claim 2 , wherein the electroconductive resin composition comprises a crystalline polyolefin.

4. The pressure sensor according to claim 3 , wherein the crystalline polyolefin comprises a polypropylene.

5. The pressure sensor according to claim 4 , wherein a ratio of the mass of the polypropylene contained in the electroconductive resin composition to the mass of the carbon contained in the plurality of electrical conductors is not less than 0.20 and not more than 1.10.

6. The pressure sensor according to claim 4 , wherein the polypropylene comprises a reactor blend type polypropylene.

7. The pressure sensor according to claim 3 , wherein the carbon is in the form of a particle and the average particle size of the carbon is smaller than the average particle size of the crystalline polyolefin.

8. The pressure sensor according to claim 2 , wherein a mass percentage concentration of the carbon in the electroconductive resin composition is not less than 18 mass %.

9. The pressure sensor according to claim 2 , wherein the carbon is in the form of a particle.

10. The pressure sensor according to claim 1 , wherein the electroconductive resin composition has a volume resistivity of not more than 1.0 Ohm·cm.

11. The pressure sensor according to claim 1 , wherein the process oil comprises a paraffin-based oil.

12. The pressure sensor according to claim 11 , wherein naphthene component is not contained in the process oil.

13. The pressure sensor according to claim 11 , wherein the electroconductive resin composition comprises an elastic modulus of 500 MPa or less at a temperature of −30° C.

14. The pressure sensor according to claim 1 , wherein the insulator has a cylindrical shape, and the plurality of electrical conductors extend spirally in a longitudinal direction of the insulator along the inner surface of the insulator.

Assignees

• Hitachi Metals Ltd

Inventors

• Nakayama Akinari
• Aoyama Takashi

Classifications

• C08K3/04

  Carbon · CPC title

• G01L1/22

  using resistance strain gauges · CPC title

• C08L91/00

  Compositions of oils, fats or waxes; Compositions of derivatives thereof · CPC title

• C08L2203/20

  use in electrical or conductive gadgets · CPC title

• C08L23/02

  not modified by chemical after-treatment · CPC title