Electroconductive resin composition and pressure sensor

Patent metadata

Field	Value
Publication number	US-9991022-B2
Application number	US-201415124480-A
Country	US
Kind code	B2
Filing date	Mar 18, 2014
Priority date	Mar 18, 2014
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

[Problem] To provide: an electroconductive resin composition which can be produced at low cost and is suitable as a material for the electrical conductors of a pressure sensor; and a pressure sensor including electrical conductors constituted of the electroconductive resin composition. [Solution] The present invention provides a pressure sensor ( 1 ) which includes an insulator ( 10 ) having a hollow portion ( 13 ) and a plurality of electrical conductors ( 11 ) that have been disposed apart from each other along the inner surface facing the hollow portion ( 13 ) of the insulator ( 10 ), the plurality of electrical conductors ( 11 ) comprising an electroconductive resin composition that includes both a styrene-based thermoplastic elastomer and carbon.

First claim

The invention claimed is:

1. A pressure sensor, comprising:
an insulator having a hollow portion, the insulator comprising an insulating resin composition containing a styrene-based thermoplastic elastomer; and
a plurality of electrical conductors that have been disposed apart from each other along the inner surface facing the hollow portion of the insulator,
wherein the plurality of electrical conductors comprise an electroconductive resin composition that includes both a styrene-based thermoplastic elastomer and carbon,
wherein the insulating resin composition and the electroconductive resin composition comprise a process oil, and a mass percentage concentration of the process oil in the electroconductive resin composition is higher than a mass percentage concentration of the process oil in the insulating resin composition.

2. The pressure sensor according to claim 1 , wherein the electroconductive resin composition comprises a crystalline polyolefin.

3. The pressure sensor according to claim 2 , wherein the crystalline polyolefin has a melting point of not less than 25° C. and not more than 180° C.

4. The pressure sensor according to claim 3 , wherein the crystalline polyolefin comprises a polypropylene.

5. The pressure sensor according to claim 4 , wherein a ratio of the mass of the polypropylene contained in the electroconductive resin composition to the mass of the carbon contained in the plurality of electrical conductors is not less than 0.20 and not more than 1.10.

6. The pressure sensor according to claim 1 , wherein the electroconductive resin composition has a volume resistivity of not more than 1.0 Ohm·cm.

7. The pressure sensor according to claim 1 , wherein a mass percentage concentration of the carbon in the electroconductive resin composition is not less than 18 mass %.

8. The pressure sensor according to claim 1 , wherein the process oil comprises a paraffin-based oil.

9. The pressure sensor according to claim 1 , wherein the carbon is in the form of a particle.

10. The pressure sensor according to claim 2 , wherein the average particle size of the carbon is smaller than the average particle size of the crystalline polyolefin.

11. The pressure sensor according to claim 1 , wherein the insulator has a cylindrical shape, and the plurality of electrical conductors extend spirally in a longitudinal direction of the insulator along the inner surface of the insulator.

12. The pressure sensor according to claim 1 , wherein cross-linking process is not performed on the insulating resin composition and the electroconductive resin composition when molding.

13. The pressure sensor according to claim 1 , wherein naphthene component is not contained in the process oil.

14. The pressure sensor according to claim 1 , wherein the electroconductive resin composition comprises an elastic modulus of 500 MPa or less at a temperature of 30° C.

Assignees

• Hitachi Metals Ltd

Inventors

• Nakayama Akinari
• Aoyama Takashi

Classifications

• C08L53/025

  modified · CPC title

• C08K3/04

  Carbon · CPC title

• H01B1/24 Primary

  the conductive material comprising carbon-silicon compounds, carbon or silicon · CPC title

• C08L91/00

  Compositions of oils, fats or waxes; Compositions of derivatives thereof · CPC title

• G01L1/20

  by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids (of piezo-resistive materials G01L1/18); by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress · CPC title