Cylindrical member made of flake graphite cast iron

Patent metadata

Field	Value
Publication number	US-10428407-B2
Application number	US-201615521554-A
Country	US
Kind code	B2
Filing date	Sep 5, 2016
Priority date	Sep 5, 2016
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

Provided is a cylindrical member made of flake graphite cast iron that has practical processability as well as excellent mechanical strength and further is excellent in abrasion resistance and seizing resistance. Specifically, provided is a cylindrical member made of flake graphite cast iron, the flake graphite cast iron including a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, and the balance of Fe and inevitable impurities.

First claim

The invention claimed is:

1. A cylindrical member made of flake graphite cast iron,
the flake graphite cast iron comprising a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, and the balance of Fe and inevitable impurities,
wherein the cylindrical member has a thickness of 3.5 mm or less.

2. The cylindrical member made of flake graphite cast iron according to claim 1 , wherein the flake graphite cast iron has a structure containing at least one kind of base selected from the group consisting of pearlite and bainite.

3. The cylindrical member made of flake graphite cast iron according to claim 1 , wherein the flake graphite cast iron comprises, in terms of mass %, 0.20% or more and 0.55% or less of Mo.

4. The cylindrical member made of flake graphite cast iron according to claim 1 ,
wherein i) the flake graphite cast iron comprises, in terms of mass %, 0.30% or more and 0.55% or less of Mo, and
wherein ii) the flake graphite cast iron comprises, in terms of mass %, a total of 0.60% or more and 1.15% or less of Mo and Ni.

5. The cylindrical member made of flake graphite cast iron according to claim 1 , wherein the flake graphite cast iron has a hardness of 102 HRB or more and 112 HRB or less, a tensile strength of 300 MPa or more, and a Young's modulus of 110 GPa or more.

6. The cylindrical member made of flake graphite cast iron according to claim 1 , wherein the flake graphite cast iron comprises a carbide, and the carbide has an area ratio of 0.9% or more and 5.0% or less in a continuous region that continues by 0.2 mm or more with respect to a radial direction of the cylindrical member.

7. The cylindrical member made of flake graphite cast iron according to claim 6 , wherein the continuous region has a length of 2.7 mm or less with respect to the radial direction of the cylindrical member.

8. The cylindrical member made of flake graphite cast iron according to claim 6 , wherein the cylindrical member comprises an inner peripheral surface and an outer peripheral surface, any one of the inner peripheral surface and the outer peripheral surface being formed in an end portion on one side of the continuous region with respect to the radial direction of the cylindrical member.

9. The cylindrical member made of flake graphite cast iron according to claim 8 , wherein the cylindrical member comprises a cylinder liner for an internal combustion engine in which the inner peripheral surface is formed on an innermost peripheral side of the continuous region with respect to the radial direction of the cylindrical member, and a piston and a piston ring reciprocate and slide on the inner peripheral surface.

10. The cylindrical member made of flake graphite cast iron according to claim 8 , wherein the cylindrical member comprises a brake drum of an internally expanding drum brake in which the inner peripheral surface is formed on an innermost peripheral side of the continuous region with respect to the radial direction of the cylindrical member, and the brake drum slides on a brake shoe on the inner peripheral surface.

11. A cylindrical member made of flake graphite cast iron,
the flake graphite cast iron comprising a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, 0.05% or more and 0.55% or less of Cu, and the balance of Fe and inevitable impurities,
wherein the cylindrical member has a thickness of 3.5 mm or less.

12. The cylindrical member made of flake graphite cast iron according to claim 11 , wherein the flake graphite cast iron has a structure containing at least one kind of base selected from the group consisting of pearlite and bainite.

13. The cylindrical member made of flake graphite cast iron according to claim 11 , wherein the flake graphite cast iron comprises, in terms of mass %, 0.20% or more and 0.55% or less of Mo.

14. The cylindrical member made of flake graphite cast iron according to claim 11 ,
wherein i) the flake graphite cast iron comprises, in terms of mass %, 0.30% or more and 0.55% or less of Mo, and
wherein ii) the flake graphite cast iron comprises, in terms of mass %, a total of 0.60% or more and 1.15% or less of Mo and Ni.

15. The cylindrical member made of flake graphite cast iron according to claim 11 , wherein the flake graphite cast iron has a hardness of 102 HRB or more and 112 HRB or less, a tensile strength of 300 MPa or more, and a Young's modulus of 110 GPa or more.

16. The cylindrical member made of flake graphite cast iron according to claim 11 , wherein the flake graphite cast iron comprises a carbide, and the carbide has an area ratio of 0.9% or more and 5.0% or less in a continuous region that continues by 0.2 mm or more with respect to a radial direction of the cylindrical member.

17. The cylindrical member made of flake graphite cast iron according to claim 16 , wherein the continuous region has a length of 2.7 mm or less with respect to the radial direction of the cylindrical member.

18. The cylindrical member made of flake graphite cast iron according to claim 16 , wherein the cylindrical member comprises an inner peripheral surface and an outer peripheral surface, any one of the inner peripheral surface and the outer peripheral surface being formed in an end portion on one side of the continuous region with respect to the radial direction of the cylindrical member.

19. The cylindrical member made of flake graphite cast iron according to claim 18 , wherein the cylindrical member comprises a cylinder liner for an internal combustion engine in which the inner peripheral surface is formed on an innermost peripheral side of the continuous region with respect to the radial direction of the cylindrical member, and a piston and a piston ring reciprocate and slide on the inner peripheral surface.

20. The cylindrical member made of flake graphite cast iron according to claim 18 , wherein the cylindrical member comprises a brake drum of an internally expanding drum brake in which the inner peripheral surface is formed on an innermost peripheral side of the continuous region with respect to the radial direction of the cylindrical member, and the brake drum slides on a brake shoe on the inner peripheral surface.

Assignees

• Tpr Co Ltd
• Tpr Ind Co Ltd

Inventors

• Hatakeyama Koichi
• Sayama Akira
• Sato Akira

Classifications

• C21D2211/009

  Pearlite · CPC title

• F02F1/004

  Cylinder liners (F02F1/08, F02F1/16 take precedence) · CPC title

• C22C37/10 Primary

  containing aluminium or silicon · CPC title

• F16D65/08

  for internally-engaging brakes · CPC title

• F16J10/00

  Engine or like cylinders (pressure vessels in general F16J12/00; cylinders for engines or other apparatus of particular kinds, see the appropriate subclasses, e.g. for combustion engines F02F); Features of hollow, e.g. cylindrical, bodies in general · CPC title