Scalable and flexible cell-based energy storage system

Patent metadata

Field	Value
Publication number	US-10424923-B2
Application number	US-201615280422-A
Country	US
Kind code	B2
Filing date	Sep 29, 2016
Priority date	Sep 30, 2015
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

An energy storage system includes: a grid tie unit comprising at least one DC/AC converter; and multiple pods connected to the grid tie unit, each pod including: a number of cells; and a power electronics unit, wherein the cells are floating relative to the system and are galvanically isolated therefrom. The multiple pods may be organized into packs, with a pack including a thermal management system.

First claim

What is claimed is:

1. An energy storage system comprising:
a grid tie unit comprising at least one DC/AC converter, the grid tie unit coupling the energy storage system to an external AC system, wherein the grid tie unit includes a thermal control system;
a DC bus coupled to the grid tie unit;
a site master computer configured to control the energy storage system and a plurality of other energy storage systems communicatively coupled thereto;
a grid tie unit comprising at least one DC/AC converter;
a plurality of pods connected to the DC bus, each pod including:
plurality of battery cells; and
a power electronics unit configured to galvanically isolate the plurality of battery cells from a plurality of battery cells of at least one other pod of the plurality of pods and from the DC bus, wherein the plurality of battery cells is allowed to float relative to the grid tie unit and wherein at least some of the plurality of pods are arranged in a pack that includes a thermal control system respective to at least some of the plurality of pods.

2. The energy storage system of claim 1 , further comprising at least one solar panel connected to the DC bus.

3. The energy storage system of claim 1 , wherein the power electronics unit includes a DC/DC converter.

4. The energy storage system of claim 3 , wherein the DC/DC converter is a main DC/DC converter, and wherein the power electronics unit further comprises an additional DC/DC converter.

5. An energy storage system comprising:
a grid tie unit comprising at least one DC/AC converter, the grid tie unit coupling the energy storage system to an external AC system, wherein the grid tie unit includes a thermal control system;
an intermediate bus coupled to the grid tie unit; and
an energy storage unit coupled to the intermediate bus and having a plurality of pods, each pod including a plurality of battery cells and a power electronics unit, wherein the power electronics unit is configured to galvanically isolate the plurality of battery cells of at least one pod of the plurality of pods from the intermediate bus and wherein at least some of the plurality of pods are arranged in a pack that includes a thermal control system respective to at least some of the plurality of pods.

6. The energy storage system of claim 5 , further comprising at least one solar panel connected to the intermediate bus.

7. The energy storage system of claim 6 , further comprising a DC/DC converter between the solar panel and the intermediate bus.

8. The energy storage system of claim 6 , wherein the power electronics unit comprises a DC/DC converter.

9. The energy storage system of claim 1 , further comprising at least one solar panel connected to the DC bus.

10. The energy storage system of claim 5 , wherein the power electronics unit includes a DC/DC converter.

11. The energy storage system of claim 10 , wherein the DC/DC converter is a main DC/DC converter, and wherein the energy storage system further comprises an additional DC/DC converter.

12. An energy storage system comprising:
an energy storage unit comprising a plurality of pods, each pod including a plurality of battery cells and a power electronics unit, wherein the power electronics unit is configured to cause the battery cells to float relative to the energy storage system and are galvanically isolated therefrom and wherein at least some of the plurality of pods are arranged in a pack that includes a thermal control system respective to at least some of the plurality of pods;
an AC component for connection to a grid, including an AC/DC converter that has its own thermal control system;
an intermediate bus connecting the energy storage unit to the AC component;
at least one solar panel connected to the intermediate bus; and
a DC/DC converter between the solar panel and the intermediate bus.

13. The energy storage system of claim 12 , further comprising a DC/DC converter between the solar panel and the intermediate bus.

14. The energy storage system of claim 1 , wherein the site master computer is operable to provide an enable signal to one or more pods of the plurality of pods.

15. The energy storage system of claim 5 , further comprising a site master computer, wherein the site master computer is operable to provide an enable signal to one or more pods of the plurality of pods.

Assignees

• Tesla Motors Inc
• Tesla Inc

Inventors

• Ozbek Mehmet
• Pierquet Brandon
• Baglino Andrew David

Classifications

• H02J13/1321 Primary

  using a wired telecommunication network or a data transmission bus · CPC title

• Y04S10/14

  Energy storage units · CPC title

• H02J3/28

  Arrangements for balancing of the load in networks by storage of energy · CPC title

• H02J1/10

  Parallel operation of DC sources · CPC title

• H02J7/02

  for charging batteries from AC mains by converters · CPC title