Exhaust system for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10422263-B2
Application number	US-201615249836-A
Country	US
Kind code	B2
Filing date	Aug 29, 2016
Priority date	Sep 3, 2015
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

An exhaust system for an internal combustion engine, especially for the internal combustion engine of a vehicle, includes an exhaust gas duct (12) carrying an exhaust gas stream (A) and a reactant release arrangement (18) for releasing a reactant ® into the exhaust gas stream (A). A bypass flow generation arrangement (25) generates a bypass flow (M) surrounding the reactant stream ® that is released from the reactant release arrangement (18).

First claim

What is claimed is:

1. An exhaust system for an internal combustion engine of a vehicle, the exhaust system comprising:
an exhaust gas duct carrying an exhaust gas stream;
a reactant release arrangement releasing a reactant stream into the exhaust gas stream, the reactant release arrangement comprising a reactant release unit releasing the reactant stream via an injection nozzle; and
a bypass flow generation arrangement generating a bypass flow surrounding the reactant stream released from the reactant release arrangement, the bypass flow fully enveloping and adjoining the reactant stream in relation to a main direction of flow of the reactant, a main direction of flow of the bypass flow corresponding to a main direction of flow of the reactant stream, the bypass flow generation arrangement comprising a bypass flow release unit annularly surrounding the reactant release unit, the bypass flow release unit comprising a porous ring-shaped bypass flow release body, and upstream of the bypass flow release body a ring-shaped bypass flow release chamber formed in a housing and leading to the bypass flow release body arranged in the housing such as to surround the reactant release unit.

2. An exhaust system in accordance with claim 1 , wherein the bypass flow release body comprises a sintered body.

3. An exhaust system in accordance with claim 1 , further comprising a bypass flow gas source feeding bypass flow gas to bypass flow release unit.

4. An exhaust system in accordance with claim 3 , wherein the bypass flow is comprised of an air stream and that the bypass flow gas source comprises a compressed air source.

5. An exhaust system in accordance with claim 4 , wherein the compressed air source comprises:
an exhaust gas turbocharger; or
a mechanical charger; or
a pneumatic brake system; or
a compressed air pump; or
any combination of an exhaust gas turbocharger, a mechanical charger, a pneumatic brake system and a compressed air pump.

6. An exhaust system in accordance with claim 3 , wherein the bypass flow is a partial exhaust gas stream and that the bypass flow gas source comprises an exhaust gas source.

7. An exhaust system in accordance with claim 6 , wherein the exhaust gas source comprises an exhaust gas branch duct branching off from the exhaust gas duct.

8. An exhaust system in accordance with claim 7 , wherein:
the exhaust gas branch duct branches off from the exhaust gas duct upstream of an exhaust gas throttle arrangement; or
an exhaust gas quantity-setting valve arrangement is associated with the exhaust gas branch duct; or
the exhaust gas branch duct comprises an exhaust gas return line; or
any combination of the exhaust gas branch duct branches off from the exhaust gas duct upstream of an exhaust gas throttle arrangement, an exhaust gas quantity-setting valve arrangement is associated with the exhaust gas branch duct and the exhaust gas branch duct comprises an exhaust gas return line.

9. An exhaust system in accordance with claim 1 , wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, corresponds to a main direction of flow of the exhaust gas stream of the exhaust gas stream in the exhaust gas duct in the area in which the reactant stream is released.

10. An exhaust system in accordance with claim 1 , wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, is directed opposite a main direction of flow of the exhaust stream in the exhaust duct in the area in which the reactant stream is released.

11. An exhaust system in accordance with claim 1 , wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream, released from the reactant release arrangement, in relation to a main direction of flow of the exhaust gas stream in the exhaust gas duct in the area in which the reactant stream is released set at a pitch angle in the range of +45° to −45°, wherein the main direction of flow of the bypass flow and/or the main direction of flow of the reactant stream, has a flow direction component in the direction of the main direction of flow of the exhaust gas stream, in case of a positive pitch angle, and the main direction of flow of the bypass flow and/or the main direction of flow of the reactant stream, has a flow direction component opposite the main direction of flow of the exhaust gas stream, in case of a negative pitch angle.

12. A method for introducing reactant into an exhaust gas stream of an internal combustion engine of a vehicle, the method comprising:
providing an exhaust system comprising an exhaust gas duct carrying an exhaust gas stream, a reactant release arrangement with an injection nozzle for releasing a reactant stream into the exhaust gas stream and a bypass flow generation arrangement for generating a bypass flow surrounding the reactant stream released from the reactant release arrangement;
releasing a reactant stream, with the reactant release arrangement, into the exhaust gas stream; and
generating, with the bypass flow generation arrangement, a bypass flow that surrounds the injection nozzle and the reactant stream circumferentially respect to a direction of flow of the reactant.

13. A method in accordance with claim 12 , wherein
the reactant stream is released in a main direction of flow of the reactant stream; and
the bypass flow is released in a main direction of flow of the bypass flow which corresponds to the main direction of flow of the reactant stream.

14. A method in accordance with claim 12 , wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream corresponds to a main direction of flow of the exhaust gas stream in the area in which the reactant stream is released.

15. A method in accordance with claim 12 , wherein a main direction of flow of the bypass flow and/or a main direction of flow of the reactant stream of the reactant stream, released from the reactant release arrangement, is directed opposite a main direction of flow of the exhaust stream in the exhaust duct in the area in which the reactant stream is released.

16. An exhaust system comprising:
an exhaust gas duct carrying an exhaust gas stream;
an injection nozzle mounted on said exhaust gas duct and injecting a reactant stream into the exhaust gas stream;
a bypass flow generation arrangement generating a bypass flow surrounding the reactant stream as released from said injection nozzle, the bypass flow fully annularly enveloping and adjoining the reactant stream relative to a main direction of flow of the reactant stream;
a bypass flow release unit including a porous ring-shaped bypass flow release body annularly surrounding said injection nozzle, said bypass flow release unit comprising a housing defining a ring-shaped bypass flow release chamber, said flow release chamber being arranged upstream of said bypass flow release body with respect to the bypass flow, said flow release chamber guiding the bypass flow to the bypass flow release body, said flow release chamber being arranged in said housing to annularly surround said injection nozzle.

17. An exhaust system in accordance with claim 16 , wherein:
said injection nozzle is downstream of said bypass flow release body with respect to the bypass flow.

18. An exhaust system in accordance with claim 16 , wherein:
said injection nozzle is downstre

Assignees

• Eberspaecher Exhaust Tech Gmbh

Inventors

• Gaiser Gerd

Classifications

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title

• F01N2610/08

  with prior mixing of the substances with a gas, e.g. air · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N3/32

  using air pump (using jet air pumps F01N3/34; pumps in general F04) · CPC title