Intuitive, adaptive drilling function

Patent metadata

Field	Value
Publication number	US-10413974-B2
Application number	US-201414911201-A
Country	US
Kind code	B2
Filing date	Aug 8, 2014
Priority date	Aug 9, 2013
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A method to control a power tool ( 1 ), especially a handheld core drilling machine, includes a drive ( 10 ) to drive a tool ( 30 ) and a control unit ( 40 ) for when a workpiece (W) is being processed. The method encompasses the following method steps:
setting the rotational speed of the drive at a first value; measuring a first power consumption value for the drive; setting a threshold value for the power consumption of the drive; and increasing the rotational speed of the drive to a second value if the power consumption of the drive ( 10 ) exceeds the threshold value due to an increase in the drive load.

The power tool includes a drive ( 10 ) to drive a tool ( 3 ) and a control unit ( 40 ) to control at least the rotational speed of the drive.

First claim

What is claimed is:

1. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load;
wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value; wherein the first value corresponds to a spot-drilling rotational speed and the second value corresponds to a core drilling procedure rotational speed.

2. The method as recited in claim 1 wherein the drive load is increased by raising a contact force onto the tool.

3. The method as recited in claim 1 wherein the threshold value is defined as a function of at least one parameter of the power tool.

4. The method as recited in claim 1 wherein the power tool is a handheld core drilling machine.

5. A power tool performing the method as recited in claim 1 , comprising:
the drive to drive the tool; and
the control unit to control at least the rotational speed of the drive.

6. The method as recited in claim 1 wherein the first power consumption value of the drive is measured as a function of a temperature of the power tool.

7. The method as recited in claim 1 wherein the first power consumption value of the drive is measured as a function of an age or state of wear of the power tool.

8. The method as recited in claim 1 wherein the first power consumption value of the drive is measured as a function of a size of a drill bit of the tool.

9. The method as recited in claim 1 wherein the first power consumption value of the drive is measured as a function of a size of a type of material of the workpiece.

10. The method as recited in claim 1 wherein the first power consumption value of the drive is stored in the control unit.

11. The method as recited in claim 1 wherein as the magnitude of the threshold value increases, the period of time during which the threshold value has to be exceeded for the rotational speed of the drive to be increased to the second value also increases.

12. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;
wherein the first power consumption value of the drive is measured as a function of a temperature of the power tool.

13. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;
wherein the first power consumption value of the drive is measured as a function of an age or state of wear of the power tool.

14. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;
wherein the first power consumption value of the drive is measured as a function of a size of a drill bit of the tool.

15. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;
wherein the first power consumption value of the drive is measured as a function of a size of a type of material of the workpiece.

16. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;
wherein the first power consumption value of the drive is stored in the control unit.

17. A method to control a power tool having a drive to drive a tool and having a control unit for when a workpiece is being processed, the method comprising the following steps:
setting a rotational speed of the drive at a first value;
measuring a first power consumption value for the drive;
setting a threshold value for power consumption of the drive; and
increasing the rotational speed of the drive to a second value if the first power consumption value of the drive exceeds the threshold value due to an increase in the drive load; wherein the rotational speed of the drive is increased to the second value as a function of the period of time during which the threshold value was exceeded and as a function of the magnitude of the threshold value;

Assignees

• Hilti Ag

Inventors

• Koslowski Oliver
• Forstner Markus
• Koenigbauer Egon
• Fuchs Michael
• Groer Stefan

Classifications

• B23B2260/128

  Sensors · CPC title

• B23B2226/75

  Stone, rock or concrete · CPC title

• B23B35/00 Primary

  Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods · CPC title

• B28D1/041

  with cylinder saws, e.g. trepanning; saw cylinders, e.g. having their cutting rim equipped with abrasive particles · CPC title

• B28D7/005

  Devices for the automatic drive or the program control of the machines · CPC title