Composite shaped body and silica glass, and method for producing the same

Patent metadata

Field	Value
Publication number	US-10407334-B2
Application number	US-201013382005-A
Country	US
Kind code	B2
Filing date	Jul 7, 2010
Priority date	Jul 8, 2009
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

The present invention provides a composite shaped body comprising silica nanoparticles and an organic polymer, wherein the silica nanoparticles and the organic polymer form a three-dimensional network; thereby provides: a composite shaped body which exhibits excellent formability and fabricability and which is also suited for use, for example, in producing a silica glass provided with an electrical conductivity; and a silica glass (especially, an electrically conductive silica glass) obtained by firing the composite shaped body.

First claim

The invention claimed is:

1. A composite shaped body, consisting of silica nanoparticles, an organic polymer, and a functional element, wherein
the silica nanoparticles consist of hydrophilic or hydrophobic fumed silica and are dispersed in the organic polymer;
a nanopore is formed in the organic polymer area;
a weight ratio of the organic polymer to the silica nanoparticles is 0.02 or more and 0.45 or less,
the organic polymer comprises polyvinyl alcohol,
a saponification degree of the polyvinyl alcohol is 70% or more and 85% or less,
a number-average degree of polymerization of the polyvinyl alcohol is 500 or more and 2000 or less, and
the functional element exists all the way from at least a part of a surface of the shaped body to an inner area, to form a doped region, wherein the functional element is selected from the group consisting of aluminum oxide (Al 2 O 3 ), copper, gold, silver, nitrate of gold or silver, oxide of gold or silver, chloride of gold or silver, carbonate of gold or silver, sulfate of gold or silver, organic metal salt of gold or silver, and hydrate compounds of gold or silver.

2. The composite shaped body according to claim 1 , wherein the nanopore has a diameter of 5 to 50 nm.

3. The composite shaped body according to claim 1 , wherein a specific surface area of the composite shaped body based on the BET method is 50 m2/g or more and 250 m2/g or less.

4. The composite shaped body according to claim 1 , wherein an electrical conductor is arranged on the surface or in the inner area of the shaped body.

5. The composite shaped body according to claim 4 , wherein the electrical conductor is arranged in contact with the doped region.

6. A silica glass which is obtained by firing the composite shaped body according to claim 1 .

7. A method for producing the composite shaped body according to claim 1 , the method comprising:
a first preparation step of dispersing only silica nanoparticles in a solvent to prepare a dispersion, wherein the silica nanoparticles consist of hydrophilic or hydrophobic fumed silica;
a second preparation step of dissolving an organic polymer in a solvent to prepare an organic solution, wherein the organic polymer comprises polyvinyl alcohol, a saponification degree of the polyvinyl alcohol is 70% or more and 85% or less, and a number-average degree of polymerization of the polyvinyl alcohol is 500 or more and 2000 or less;
a mixing step of mixing the dispersion and the solution to form a mixed liquid, wherein a weight ratio of the organic polymer to the silica nanoparticles in the mixed liquid is 0.02 or more and 045 or less; and
a drying step of drying the mixed liquid, wherein the silica nanoparticles are dispersed in the organic polymer and a nanopore is formed in the organic polymer area, to form a shaped body,
the method further comprising:
adding, a functional element to the mixed liquid; or
bringing the shaped body into contact with a solution containing a functional element,
wherein the functional element is selected from the group consisting of aluminum oxide (Al2O3), copper, gold, silver, nitrate of gold or silver, oxide of gold or silver, chloride of gold or silver, carbonate of gold or silver, sulfate of gold or silver, organic metal salt of gold or silver, and hydrate compounds of gold or silver.

8. The method for producing a composite shaped body according to claim 7 , wherein a pH of the mixed solution is 2.0 or more and 4.0 or less.

9. The method for producing a composite shaped body according to claim 7 , the method further comprising a disposing step of disposing an electrical conductor on the surface or in the inner area of the shaped body.

10. A silica glass which is obtained by firing a composite shaped body,
wherein:
the composite shaped body consists of silica nanoparticles and an organic polymer;
the silica nanoparticles consist of hydrophilic or hydrophobic fumed silica and are dispersed in the organic polymer;
a nanopore is formed in the organic polymer area;
a weight ratio of the organic polymer to the silica nanoparticles is 0.02 or more and 0.45 or less;
the organic polymer comprises polyvinyl alcohol,
a saponification degree of the polyvinyl alcohol is 70% or more and 85% or less; and
a number-average degree of polymerization of the polyvinyl alcohol is 500 or more and 2000 or less.

11. The silica glass according to claim 10 , having a light transmittance of 80% or more in a wavelength of 160 nm, and Vickers hardness of 770 or more.

12. The silica glass according to claim 10 , wherein an electrical conductor is arranged on the surface or in the inner area of the glass.

13. The silica glass according to claim 10 , having an absorption end of 155 nm in a vacuum ultraviolet region, and having a light transmittance of 80 to 90% in an ultraviolet to visible region.

14. A method for producing a silica glass, the method comprising a firing step of firing a composite shaped body,
wherein:
the composite shaped body consists of silica nanoparticles and an organic polymer or consists of silica nanoparticles, an organic polymer and a functional element;
the silica nanoparticles consists of hydrophilic or hydrophobic fumed silica and are dispersed in the organic polymer;
a nanopore is formed in the organic polymer area of the composite shaped body;
a weight ratio of the organic polymer to the silica nanoparticles is 0.02 or more and 0.45 or less;
the organic polymer comprises polyvinyl alcohol,
a saponification degree of the polyvinyl alcohol is 70% or more and 85% or less;
a number-average degree of polymerization of the polyvinyl alcohol is 500 or more and 2000 or less; and
in the case where the composite shaped body consists of the silica nanoparticles, the organic polymer and the functional element, the functional element exists all the way from at least a part of a surface of the shaped body to an inner area, to form a doped region, wherein the functional element is selected from the group consisting of aluminum oxide (Al2O3), copper, gold, silver, nitrate of gold or silver, oxide of gold or silver, chloride of gold or silver, carbonate of gold or silver, sulfate of gold or silver, organic metal salt of gold or silver, and hydrate compounds of gold or silver.

15. The method for producing a silica glass according to claim 14 , wherein the composite shaped body is further formed/fabricated, and then subjected to the firing step.

Assignees

• Fujino Shigeru
• Ikeda Hiroshi
• Inaba Seiji
• Kajiwara Toshihisa
• Univ Kyushu

Inventors

• Fujino Shigeru
• Ikeda Hiroshi
• Inaba Seiji
• Kajiwara Toshihisa

Classifications

• C03C2203/36

  Gel impregnation · CPC title

• C03C2203/30

  Additives · CPC title

• C03C2201/32

  containing aluminium (C03C2201/36 takes precedence) · CPC title

• C03C2201/30

  containing metals · CPC title

• C03C3/06

  with more than 90% silica by weight, e.g. quartz {(C03C3/045 takes precedence)} · CPC title