Three-dimensional laminating and shaping apparatus, control method of three-dimensional laminating and shaping apparatus, and control program of three-dimensional laminating and shaping apparatus

Patent metadata

Field	Value
Publication number	US-10406748-B2
Application number	US-201515118386-A
Country	US
Kind code	B2
Filing date	Dec 25, 2015
Priority date	Dec 25, 2015
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A three-dimensional shaped object using a plurality of materials can be shaped, and replenishment of the materials is implemented during shaping without stopping an apparatus. A three-dimensional laminating and shaping apparatus includes a shaping chamber in which a three-dimensional laminated and shaped object is shaped, at least two material spreaders that are provided in the shaping chamber and spread materials of the three-dimensional laminated and shaped object, at least two material suppliers that supply the materials to the material spreaders, a controller that controls movements of the material spreaders and the material suppliers, and a beam irradiator that irradiates the materials with a beam. The material spreaders and the material suppliers are respectively paired, and the controller controls the movements of the material spreaders and the material suppliers so that each of the material spreaders is supplied, at a predetermined timing, with the material from a paired one of the material suppliers.

First claim

The invention claimed is:

1. A three-dimensional laminating and shaping apparatus comprising:
a shaping chamber in which a three-dimensional laminated and shaped object is shaped;
at least two material spreaders that are provided in said shaping chamber and spread materials of the three-dimensional laminated and shaped object;
at least two material suppliers that supply the materials to said material spreaders, said at least two material suppliers being disposed outside of the shaping chamber;
a controller that controls movements of said material spreaders and said material suppliers; and
a beam irradiator that irradiates the materials with a beam,
wherein said material spreaders and said material suppliers are respectively paired, and
wherein said controller controls the movements of said material spreaders and said material suppliers so that each of said material spreaders is supplied, at a predetermined timing, with the material from a paired one of said material suppliers,
wherein each of said at least two material suppliers includes a material storage and an intermediate material storage provided in an exchange chamber downstream of the material storage, wherein said material storage and said exchange chamber are connected via a first valve, and said exchange chamber and said shaping chamber are connected via a second valve, and
wherein the three-dimensional laminating and shaping apparatus further comprises:
(a) a valve controller that controls opening and closing of each of the first valve and the second valve, and
(b) an atmosphere controller that controls an atmosphere in each of the exchange chamber and the shaping chamber.

2. The three-dimensional laminating and shaping apparatus according to claim 1 , wherein said atmosphere controller controls evacuation of gas from the exchange chamber.

3. The three-dimensional laminating and shaping apparatus according to claim 1 , wherein said atmosphere controller is capable of controlling the atmosphere in said exchange chamber and the atmosphere in said shaping chamber so that they are the same.

4. The three-dimensional laminating and shaping apparatus according to claim 1 , wherein one of said material spreaders is configured and arranged for spreading a material on a first region which will not be irradiated with the beam according to a spread plan, and a second of said material spreaders is configured and arranged for spreading a material on a second region which will be irradiated with the beam according to the spread plan.

5. The three-dimensional laminating and shaping apparatus according to claim 1 , wherein the beam is selected from the group consisting of an electron beam, a laser beam, and an ion beam.

6. The three-dimensional laminating and shaping apparatus according to claim 1 , wherein the beam is selected from the group consisting of a continuous beam and a pulse beam.

7. A method for controlling the three-dimensional laminating and shaping apparatus according to claim 1 , the method comprising the step of:
controlling the movements of the material spreaders so that each of the material spreaders is supplied, at a predetermined timing, with the material from a paired one of the material suppliers.

8. A non-transitory computer readable medium storing a program for controlling the three-dimensional laminating and shaping apparatus according to claim 1 , the control program, when executed by at least one processor, performing a method comprising the step of:
controlling the movements of the material spreaders so that each of the material spreaders is supplied, at a predetermined timing, with the material from a paired one of the material suppliers.

9. The three-dimensional laminating and shaping apparatus according to claim 1 , further comprising
(a) first means, comprising a third valve, for regulating a flow of a first gas into the material storage;
(b) second means, comprising a fourth valve, for regulating a flow of a second gas into the exchange chamber; and
(c) third means, comprising an evacuation valve, for regulating an evacuation of gas from the exchange chamber;
wherein the material storage, the exchange chamber with intermediate storage, the shaping chamber, the first and second valves, the first, second and third means and the evacuation valve are configured and arranged such that (i) with the first and second valves closed and the third and fourth valves open, the first and second gases are insertable into the material storage and exchange chamber respectively to bring respective atmospheres in the material storage and exchange chamber into equilibrium; (ii) with the first valve open, material stored in the material storage passes to the intermediate material storage in the exchange chamber; (iii) with the first and second valves closed and the evacuation valve open, the second gas in the exchange chamber can be evacuated to bring a degree of vacuum in the exchange chamber into equilibrium with a degree of vacuum in the shaping chamber; and (iv) with the second valve open, material stored in the intermediate material storage in the exchange chamber can pass to the shaping chamber when the degree of vacuum in the exchange chamber and in the shaping chamber has been brought into equilibrium.

Assignees

• Tech Res Association Future Additive Manufacturing

Inventors

• Honda Kazuhiro

Classifications

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F12/70

  Gas flow means · CPC title

• B22F12/43

  pulsed; frequency modulated · CPC title

• B22F10/32

  of the atmosphere, e.g. composition or pressure in a building chamber · CPC title

• B22F12/41

  characterised by the type, e.g. laser or electron beam · CPC title