Stator of rotating electric machine

Patent metadata

Field	Value
Publication number	US-10404120-B2
Application number	US-201515525141-A
Country	US
Kind code	B2
Filing date	Nov 6, 2015
Priority date	Nov 6, 2014
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A stator includes a stator core having a plurality of slots arranged in a circumferential direction and a stator coil formed by wave-winding continuous coil wires on the stator core. Each of the continuous coil wires has in-slot portions received in the slots and turn portions each of which connects, on the outside of the slots, one pair of the in-slot portions. Each of the continuous coil wires has, at root parts of the turn portions respectively connected with ends of the in-slot portions, first crank portions that are radially bent. An amount of radial bending of the first crank portions is set to be half of a radial width of the in-slot portions.

First claim

The invention claimed is:

1. A stator of a rotating electric machine, the stator comprising:
a stator core having a plurality of slots arranged in a circumferential direction; and
a stator coil formed by wave-winding a plurality of continuous coil wires on the stator core, each of the continuous coil wires having a plurality of in-slot portions received in the slots and a plurality of turn portions each of which connects, on the outside of the slots, one pair of the in-slot portions,
wherein
each of the continuous coil wires has, at root parts of the turn portions respectively connected with ends of the in-slot portions, first crank portions ( 54 ) that are radially bent, and
an amount of radial bending of the first crank portions is set to be half of a radial width of the in-slot portions.

2. The stator of the rotating electric machine as set forth in claim 1 , wherein the first crank portions are provided on both sides of each of the in-slot portions.

3. The stator of the rotating electric machine as set forth in claim 1 , wherein each of the continuous coil wires has, at an apex part of each of the turn portions, a second crank portion that radially layer-changes the pair of in-slot portions respectively connected with two ends of the turn portion, the apex part being located furthest from the stator core axially outward in the turn portion, and
the amount of radial bending of the first crank portions is set to be half of an amount of radial position change by the second crank portions.

4. The stator of the rotating electric machine as set forth in claim 1 , wherein the amount of radial bending of the first crank portions is set to be constant.

5. The stator of the rotating electric machine as set forth in claim 1 , wherein each of the turn portions has, at both ends thereof, bent R portions that are circumferentially bent so as to be curved, and
each of the first crank portions is provided to overlap at least part of one of the bent R portions.

6. The stator of the rotating electric machine as set forth in claim 1 , wherein recesses are formed between the first crank portions and respective axial end faces of the stator core.

7. The stator of the rotating electric machine as set forth in claim 1 , wherein each of the continuous coil wires has, at an apex part of each of the turn portions, a second crank portion that slants relative to a reference line toward the circumferential direction, the reference line radially extending from a central axis of the stator core, the apex part being located furthest from the stator core axially outward in the turn portion,
the second crank portions formed in the turn portions of the continuous coil wires comprise first-type second crank portions and second-type second crank portions, a slanting direction of the first-type second crank portions relative to the respective reference lines toward the circumferential direction being different from a slanting direction of the second-type second crank portions relative to the respective reference lines toward the circumferential direction, and
in coil end parts of the stator coil which protrude axially outward respectively from two axial end faces of the stator core, regions where the first-type second crank portions are provided are arranged in the circumferential direction alternately with regions where the second-type second crank portions are provided.

Assignees

• Denso Corp

Inventors

• Ishizuka Atsuo
• Akimoto Akito
• Takiguchi Masayuki

Classifications

• H02K3/14 Primary

  with transposed conductors, e.g. twisted conductors · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title