Coil wire for rotating electrical machine and coil body

Patent metadata

Field	Value
Publication number	US-9419485-B2
Application number	US-201314096214-A
Country	US
Kind code	B2
Filing date	Dec 4, 2013
Priority date	Dec 6, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A coil wire for a rotating electrical machine forms a coil body wound on teeth of a stator for the rotating electrical machine and includes an element wire assembly and a covering member. The element wire assembly has a plurality of element wires coated with insulation and bound together. The covering member is an electrical conductive member covering around the element wire assembly and provided with a conductive side surface and a slit. The conductive side surface is a surface with which magnetic flux from the teeth is linked when the coil wire is wound on the teeth. The slit is provided on the conductive side surface along a longitudinal direction of the coil wire, and the slit extends from an inner peripheral side to an outer peripheral side of the coil body in an coil end of the coil body.

First claim

What is claimed is:

1. A coil wire for a rotating electrical machine, comprising:
an element wire assembly having a plurality of element wires coated with insulation and bound together; and
a covering member covering around the element wire assembly, wherein
the covering member is provided with a conductive side surface with which a magnetic flux from teeth of a stator for the rotating electrical machine is linked when the coil wire is wound on the teeth, and wherein the covering member is an electrical conductive member,
a slit is provided on the covering member along a longitudinal direction of the coil wire,
the slit extends from an inner peripheral side surface to an outer peripheral side surface, or from the outer peripheral side surface to the inner peripheral side surface, of a coil body in a coil end of the coil body, the coil body being formed by the coil wire,
the coil wire is formed as a substantially U-shaped conductor segment including two legs, and a connection part connected between one end of each of the two legs such that the connection part and the one end of each of the two legs are continuous,
the coil end includes the connection part, the one end of each of the two legs,
the slit includes a first slit and a second slit,
the first slit extends from the other end of one of the two legs to the coil end in the inner peripheral side surface, the first slit extends to the outer peripheral side surface in the coil end, and the first slit extends in the outer peripheral side surface in the other of the two legs, and
the second slit extends from the other end of one of the two legs to the coil end in the outer peripheral side surface, the second slit extends to the inner peripheral side surface in the coil end, and the second slit extends in the inner peripheral side surface in the other of the two legs.

2. The coil wire for a rotating electrical machine according to claim 1 , wherein
the covering member is formed of a plurality of metallic plates,
each plate includes a crank part that corresponds to a part where the slit extends from the inner peripheral side surface to the outer peripheral side surface, or from the outer peripheral side surface to the inner peripheral side surface, of the coil body in the coil end, and
the slit is provided between end edges of the plurality of plates by holding the element wire assembly with the plurality of plates and bending the plurality of plates around the element wire assembly.

3. A coil body comprising:
a coil wire, wherein
the coil body is formed such that the coil wire is wound on teeth of a stator of a rotating electrical machine, and
the coil wire comprises:
an element wire assembly having a plurality of element wires coated with insulation and bound together; and
a covering member covering around the element wire assembly, the covering member being provided with a conductive side surface with which a magnetic flux from the teeth is linked when the coil wire is wound on the teeth, wherein the covering member is an electrical conductive member; and
a slit being provided on the covering member along a longitudinal direction of the coil wire, the slit extending from an inner peripheral side surface to an outer peripheral side surface, or from the outer peripheral side surface to the inner peripheral side surface, of the coil body in a coil end of the coil body, wherein

the coil wire is formed as a substantially U-shaped conductor segment including two legs, and a connection part connected between one end of each of the two legs such that the connection part and the one end of each of the two legs are continuous,
the coil end includes the connection part, the one end of each of the two legs,
the slit includes a first slit and a second slit,
the first slit extends from the other end of one of the two legs to the coil end in the inner peripheral side surface, the first slit extends to the outer peripheral side surface in the coil end, and the first slit extends in the outer peripheral side surface in the other of the two legs, and
the second slit extends from the other end of one of the two legs to the coil end in the outer peripheral side surface, the second slit extends to the inner peripheral side surface in the coil end, and the second slit extends in the inner peripheral side surface in the other of the two legs.

Assignees

• Hasegawa Ayako
• Hattori Hiroyuki
• Toyota Motor Co Ltd

Inventors

• Hasegawa Ayako
• Hattori Hiroyuki

Classifications

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title

• H02K3/14 Primary

  with transposed conductors, e.g. twisted conductors · CPC title