Bicycle seat post with two-way, spring-assist height adjustment

Patent metadata

Field	Value
Publication number	US-10399624-B2
Application number	US-201715787271-A
Country	US
Kind code	B2
Filing date	Oct 18, 2017
Priority date	Oct 18, 2017
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A bicycle is disclosed as having a seat and a seat post assembly supported supporting the seat. The seat post assembly includes a lower seat support, an upper seat support secured to the seat and movable (e.g., telescopically) relative to the lower seat support, a locking mechanism for selectively locking and unlocking the upper seat support relative to the lower seat support, and an actuating mechanism to facilitate moving the upper seat support relative to the lower seat support. The actuating mechanism comprises a spring having first and second nodes, and a drive system adapted drive the second node while the first node is engaged with the upper seat support to energize the spring. In one embodiment, the drive system comprises a reciprocating driver constructed to drive either one of the first node and the second node. Preferably, the reciprocating driver is driven by a unidirectional rotor.

First claim

The invention claimed is:

1. A bicycle comprising:
a front wheel and a rear wheel;
a frame supported by the front wheel and the rear wheel;
a seat; and
a seat post assembly supported by the frame and supporting the seat, the seat post assembly including:
a lower seat support secured to the frame;
an upper seat support secured to the seat and selectively movable relative to the lower seat support;
a locking mechanism configured to selectively (i) lock the seat post assembly to prevent the upper seat support from moving relative to the lower seat support and (ii) unlock the seat post assembly to permit the upper seat support to move relative to the lower seat support, wherein the locking mechanism includes a locking element that is configured to be moved (i) to engage the upper seat support to lock the seat post assembly and (ii) to disengage the upper seat support to unlock the seat post assembly; and
an actuating mechanism to facilitate movement of the upper seat support relative to the lower seat support, the actuating mechanism comprising:
a spring having a first node and a second node; and
a drive system secured to the lower seat support, wherein the drive system includes a unidirectional rotor having a rotor shaft and a gear mounted on the rotor shaft, the drive system further including a reciprocating driver having a double-sided gear rack driven by the gear, wherein rotation of the unidirectional rotor is configured to drive the doubled-sided gear rack in a reciprocating manner to selectively move the first node and the second node away from each other to energize the spring, and wherein movement of the reciprocating driver is configured to move the locking element.

2. A bicycle as claimed in claim 1 , wherein the upper seat support is telescopically positioned inside the lower seat support.

3. A bicycle as claimed in claim 1 , wherein the locking element of the locking mechanism comprises a pawl adapted to selectively engage a notch in the upper seat support.

4. A bicycle as claimed in claim 1 , wherein the spring comprises a coil spring.

5. A bicycle as claimed in claim 1 , wherein the first node of the spring is secured to a first follower and the second node of the spring is secured to a second follower, and wherein the first follower is engageable with a first stop on the upper seat support to facilitate transfer of force from the spring to the upper seat support via the first follower and the first stop, and wherein the second follower is engageable with a second stop on the upper seat support to facilitate transfer of force from the spring to the upper seat support via the second follower and the second stop.

6. A bicycle as claimed in claim 1 , wherein the reciprocating driver is movable from a neutral position in an upward direction and a downward direction.

7. A bicycle as claimed in claim 1 , wherein the drive system further includes a first return spring coupled between the rotor shaft and a first end of the doubled-sided gear rack, and a second return spring coupled between the rotor shaft and a second end of the doubled-sided gear rack opposite the first end.

8. A bicycle as claimed in claim 1 , wherein the gear is a half gear, wherein the double-sided gear rack includes a first row of teeth on one side of the double-sided gear rack and a second row of teeth on an opposite side of the double-sided gear rack, wherein the half gear is configured to engage the first row of teeth to move the double-sided gear rack upwardly, and is configured to engage the second row of teeth to move the double-sided gear rack downwardly, wherein the drive mechanism further includes a push rod coupled to the double-sided gear rack.

9. A bicycle as claimed in claim 1 , wherein the drive system includes a lock release that is engageable with the locking element to move the locking element.

10. A bicycle as claimed in claim 1 , further comprising a first follower and a second follower, and an actuating member positioned between the first follower and the second follower, wherein the first node of the spring is coupled to the first follower and the second node of the spring is coupled to the second follower, wherein the drive mechanism includes a push rod coupled to both the double-sided gear rack and to the actuating member, wherein reciprocating movement of the double-sided gear rack is configured to raise and lower the actuating member at different times, and to move the first and second followers apart from one another to energize the spring, and wherein a portion of the actuating member is configured to engage and move the locking element to unlock the upper seat support from the lower seat support.

11. A method of adjusting a height of a bicycle seat assembly including a lower seat support secured to a bicycle frame, an upper seat support that is selectively movable relative to the lower seat support between a lowered position and a raised position, a seat secured to the upper seat support, and a spring having a first node and a second node, the method comprising:
locking the upper seat support in the lowered position relative to the lower seat support;
engaging the first node to the upper seat support;
moving the second node upward relative to the first node to energize the spring, wherein moving the second node upward includes rotating a unidirectional rotor having a rotor shaft and a gear mounted on the rotor shaft, wherein the gear is coupled to a double-sided gear rack such that rotating the unidirectional rotor raises the double-sided gear rack and moves the second node upward relative to the first node; and
unlocking the upper seat support from the lowered position relative to the lower seat support, resulting in energy release from the spring and upward movement of the seat, wherein the moving the second node upward relative to the first node to energize the spring causes the unlocking the upper seat support from the lower seat support.

12. A method as claimed in claim 11 , wherein the bicycle seat assembly further includes a pawl pivotally coupled to the lower seat support and a notch coupled to the upper seat support, and wherein locking the upper seat support in the lowered position relative to the lower seat support includes inserting the pawl into the notch.

13. A method as claimed in claim 12 , wherein unlocking the upper seat support from the lowered position relative to the lower seat support includes removing the pawl from the notch.

14. A method as claimed in claim 11 , wherein the first node and the second node are secured to a first node and a second follower, respectively, wherein the upper seat support includes the first stop and the second stop, and wherein engaging the first node to the upper seat support includes engaging the first follower with the first stop.

15. A method as claimed in claim 11 , wherein the unidirectional rotor and the double-sided gear rack are part of a drive system secured to the lower seat support, wherein the drive system further includes two return springs coupled between the rotor shaft and opposing ends of the doubled-sided gear rack, and wherein the method further includes rotating the unidirectional rotor to energize the two return springs.

16. A method as claimed in claim 15 , wherein the gear is a half gear, wherein the double-sided gear rack includes a first row of teeth on one side of the double-sided gear rack and a second row of teeth on an opposite side of the double-sided gear rack, wherein the method further includes engaging the half gear with the first row of teeth to move the double-sided gear rack upwardly to energize one of the

Assignees

• Specialized Bicycle Components Inc

Inventors

• Teixeira Chuck

Classifications

• B62K25/30

  pivoted on pedal crank shelf (B62K25/32 takes precedence) · CPC title

• B62J2001/085

  Seat pillars having mechanisms to vary seat height, independently of the cycle frame · CPC title

• F03G1/10

  for producing output movement other than rotary, e.g. vibratory · CPC title

• B62J1/08

  Frames for saddles; Connections between saddle frames and seat pillars; Seat pillars (attaching seat pillars to cycle frames B62K19/36) · CPC title

• B62J1/06 Primary

  Saddles capable of parallel motion up and down · CPC title