Battery carrier with improved crash properties

Patent metadata

Field	Value
Publication number	US-10377216-B2
Application number	US-201815892929-A
Country	US
Kind code	B2
Filing date	Feb 9, 2018
Priority date	Feb 10, 2017
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A battery carrier for an electric motor vehicle is disclosed having a trough for receiving at least one battery. The trough is produced in the form of a formed sheet-metal component deep-drawn from a hardenable steel material with a base and walls arranged at an angle to the base. The load paths arising in the trough are hardened locally, and/or connecting points for struts arranged in the trough are hardened locally.

First claim

The invention claimed is:

1. A battery carrier for arranging on an electric motor vehicle, the battery carrier comprising:
a trough for receiving at least one battery,
wherein the trough is produced in the form of a formed sheet-metal component deep-drawn from a hardenable steel material with a base and walls arranged at an angle to the base, and
wherein load paths arising in the trough are hardened locally, and/or connecting points for struts arranged in the trough are hardened locally; and

a plurality of longitudinal beads and/or transverse beads formed in the base,
wherein the longitudinal beads and/or transverse beads are the locally hardened regions.

2. The battery carrier of claim 1 , wherein the trough is produced by hot forming and press hardening such that the locally hardened regions are formed in the trough.

3. The battery carrier of claim 2 , wherein downwardly directed formations are provided in the base.

4. The battery carrier of claim 3 , wherein the locally hardened regions are of strip-shaped design.

5. The battery carrier of claim 1 , wherein the locally hardened regions extend transversely and/or longitudinally over the trough.

6. The battery carrier of claim 1 , wherein the locally hardened regions have a tensile strength Rm of greater than 1300 MPa.

7. The battery carrier of claim 6 , wherein the remaining non-hardened regions have a tensile strength Rm of between 500 MPa and 1000 MPa.

8. The battery carrier of claim 1 , wherein
the locally hardened regions are formed only in the base, or
the locally hardened regions are formed in the base and in the walls and in a laterally protruding flange.

9. The battery carrier of claim 1 , further comprising a stepped shoulder formed in at least one of the walls.

10. The battery carrier of claim 1 , wherein
the walls of the trough converge with each other in an angled manner in a front part in the longitudinal direction of the motor vehicle, and
the walls are arranged pointing towards each other at an angle of 30 to 60 degrees and are connected to each other via a front end wall.

11. The battery carrier of claim 1 , wherein the locally hardened regions have a tensile strength Rm of greater than 1450 MPa.

12. The battery carrier of claim 11 , wherein the remaining non-hardened regions have a tensile strength Rm of between 500 MPa and 1000 MPa.

13. The battery carrier of claim 11 , wherein the remaining non-hardened regions have a tensile strength Rm of between 550 MPa and 750 MPa.

14. The battery carrier of claim 1 , wherein the locally hardened regions have tensile a tensile strength Rm of greater than 1750 MPa.

15. A battery carrier for arranging on an electric motor vehicle, the battery carrier comprising:
a trough for receiving at least one battery,
wherein the trough is produced in the form of a formed sheet-metal component deep-drawn from a hardenable steel material with a base and walls arranged at an angle to the base, and
wherein load paths arising in the trough are hardened locally, and/or connecting points for struts arranged in the trough are hardened locally; and

a longitudinal strut or transverse strut arranged in the trough spaced apart from the walls.

Assignees

• Benteler Automobiltechnik Gmbh

Inventors

• Hitz Andreas
• Handing Christian
• Olfermann Thomas

Classifications

• B60L50/64

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60K2001/0472

  from below · CPC title

• B62D25/20

  Floors or bottom sub-units {(sub-frames for mounting engine or suspensions B62D21/11; drip trays F16N31/006)} · CPC title