Magnetic-matter removing apparatus and magnetic-matter removing method

Patent metadata

Field	Value
Publication number	US-10376899-B2
Application number	US-201615061660-A
Country	US
Kind code	B2
Filing date	Mar 4, 2016
Priority date	Mar 19, 2015
Publication date	Aug 13, 2019
Grant date	Aug 13, 2019

Abstract

A magnetic-matter removing apparatus includes: endless chains arranged to run in circles between inside liquid containing a magnetic matter and above the liquid; magnetic-matter attracting means supported on the endless chains for attracting the magnetic matter in the liquid with a magnetic force; a drum arranged above the liquid, having a magnetic force stronger than the magnetic force of the magnetic-matter attracting means, and configured to detach the magnetic matter attracted to the magnetic-matter attracting means from the magnetic-matter attracting means and attract the magnetic matter; and discharging means for scraping the magnetic matter attracted to the drum and discharging the magnetic matter to outside the apparatus.

First claim

The invention claimed is:

1. A magnetic-matter removing apparatus for removing a magnetic matter from liquid, which contains the magnetic matter, comprising:
an attractor that attracts the magnetic matter with a magnetic force;
a transporter that transports the attractor in circles between inside the liquid and above the liquid;
at least one drum arranged above the liquid, the at least one drum including an inside drum provided inside a loop defined by the transporter, the at least one drum having a magnetic force stronger than the magnetic force of the attractor, and configured to detach the magnetic matter attracted to the attractor from the attractor and attract the magnetic matter;
a discharger that scrapes the magnetic matter attracted to the at least one drum and discharges the magnetic matter to outside the magnetic-matter removing apparatus; and
a driver that drives the transporter and the at least one drum, wherein
the transporter includes two chains laid on lower sprockets arranged in the liquid and upper sprockets arranged above the liquid,
the two chains are spaced in an axial direction of the lower sprockets and the upper sprockets,
the two chains form the loop including a first semicircular region formed in a portion in which the two chains are engaged with the lower sprockets and having a center on a rotational axis of one of the lower sprockets, and a second semicircular region formed in a portion in which the two chains are engaged with the upper sprockets and having a center on a rotation axis of one of the upper sprockets, and one linear region connecting the first semicircular region and the second semicircular region to each other, and
the attractor and the inside drum are disposed between the two chains in the axial direction,
the inside drum has a diameter smaller than a diameter of the lower sprockets and a diameter of the upper sprockets.

2. The magnetic-matter removing apparatus according to claim 1 , wherein
the attractor includes at least one pipe supported on the two chains and a permanent magnet arranged in the at least one pipe.

3. The magnetic-matter removing apparatus according to claim 1 , wherein a direction in which the transporter transports the attractor in circles is same as a rotating direction of the inside drum.

4. The magnetic-matter removing apparatus according to claim 2 , wherein
the at least one pipe comprises a plurality of pipes, and
the at least one drum includes a permanent magnet arranged to face each of the plurality of pipes when the driver drives the at least one drum and the two chains, and thereby brings the plurality of pipes to a vicinity of the at least one drum.

5. The magnetic-matter removing apparatus according to claim 4 , wherein the upper sprockets are provided on a shaft portion of the inside drum.

6. The magnetic-matter removing apparatus according to claim 5 , wherein the plurality of pipes and the inside drum come into contact with each other on an upper side of the inside drum.

7. The magnetic-matter removing apparatus according to claim 2 , wherein
the at least one drum further includes an outside drum provided outside the loop defined by the transporter, and
the inside drum and the outside drum are arranged to face each other such that the at least one pipe, supported on the two chains, is interposed between the inside and outside drums.

8. The magnetic-matter removing apparatus according to claim 1 , wherein the discharger includes:
a scraper configured to scrape the magnetic matter attracted to the at least one drum;
a magnetic matter receiver configured to receive the magnetic matter scraped by the scraper; and
a screw conveyor configured to discharge the magnetic matter received by the magnetic matter receiver to outside the magnetic-matter removing apparatus, the screw conveyor being driven by the driver.

9. The magnetic-matter removing apparatus according to claim 1 , further comprising:
a breaker that breaks the magnetic matter attracted to the attractor into pieces.

10. The magnetic-matter removing apparatus according to claim 7 , wherein
the inside drum and the outside drum are rotated in an opposite direction.

11. A magnetic-matter removing apparatus for removing a magnetic matter from liquid, which contains the magnetic matter, comprising:
an attractor that attracts the magnetic matter with a magnetic force;
a transporter that transports the attractor in circles between inside the liquid and above the liquid;
at least one drum arranged above the liquid, the at least one drum having a magnetic force stronger than the magnetic force of the attractor, and configured to detach the magnetic matter attracted to the attractor from the attractor and attract the magnetic matter;
a discharger that scrapes the magnetic matter attracted to the at least one drum and discharges the magnetic matter to outside the magnetic-matter removing apparatus; and
a driver that drives the transporter and the at least one drum, wherein
the attractor includes a pipe supported on the transporter and a magnet arranged in the pipe,
the pipe is rotatably supported on the transporter such that the pipe is rotatable about an axial center of said pipe, and
the magnetic-matter removing apparatus further comprises a rotational-force applier that causes the pipe to rotate about the axial center of said pipe while the pipe is facing the at least one drum.

12. The magnetic-matter removing apparatus according to claim 11 , wherein the rotational-force applier rotates the pipe in a direction opposite a direction of rotation of the at least one drum.

13. The magnetic-matter removing apparatus according to claim 12 , wherein the rotational-force applier includes:
a gear or a sprocket provided on a supporter that supports the pipe rotatably on two chains; and
a rack provided with a groove portion or a chain configured to mesh with the gear or the sprocket.

14. The magnetic-matter removing apparatus according to claim 13 , wherein the groove portion of the rack or the chain is arranged to mesh with the gear or the sprocket before the at least one drum and said pipe come into contact with each other.

15. A magnetic-matter removing method for removing a magnetic matter from liquid, which contains the magnetic matter, comprising:
attracting the magnetic matter with a magnetic force from an attractor;
transporting the attractor in circles between inside the liquid and above the liquid with a transporter;
detaching the magnetic matter attracted to the attractor from the attractor and attracting the magnetic matter with at least one drum arranged above the liquid, the at least one drum having a magnetic force stronger than the magnetic force of the attractor; and
scraping the magnetic matter attracted to the at least one drum and discharging the magnetic matter with a discharger, wherein
the attractor includes a pipe supported on the transporter and a magnet arranged in the pipe,
the pipe is rotatably supported on the transporter such that the pipe is rotatable about an axial center of the pipe, and
the method further comprises applying a rotational-force to the pipe to rotate about the axial center of the pipe while the pipe is facing the at least one drum.

Assignees

• Primetals Tech Japan Ltd

Inventors

• Horiguchi Akira
• Ikenaga Norihiko
• Honda Hirofumi

Classifications

• B03C2201/18

  Magnetic separation whereby the particles are suspended in a liquid · CPC title

• B03C1/12 Primary

  with magnets moving during operation; with movable pole pieces · CPC title

• Y02P70/171

  Cross-Sectional Technologies · mapped topic

• B03C1/0332

  using permanent magnets · CPC title

• B03C1/18

  with magnets moving during operation · CPC title