Rope and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10364528-B2
Application number	US-201615316333-A
Country	US
Kind code	B2
Filing date	Jun 21, 2016
Priority date	Jun 21, 2016
Publication date	Jul 30, 2019
Grant date	Jul 30, 2019

Abstract

A rope including a yarn twisted by using a raw thread of a polyethylene fiber having an ultrahigh molecular weight and a strand twisted by the yarn and subjected to rope-making through the strand, and a resin coating layer for protecting the rope is formed on an external surface of the yarn, an external surface of the strand or an external surface of the rope. A method of manufacturing the rope includes a pretreating step I of removing an oil content contained in the rope and performing an affinity enhancing treatment over a surface thereof and a resin coating step II of forming a resin coating layer for protecting the rope on an external surface of the yarn, an external surface of the strand or an external surface of the rope. The resin coating layer for protecting the rope is formed.

First claim

The invention claimed is:

1. A rope including a yarn twisted by using a raw thread of a polyethylene fiber having an ultrahigh molecular weight and a strand twisted by the yarn and subjected to rope-making through the strand,
wherein an oil content is removed from the yarn and an affinity enhancing treatment is performed over a surface of the yarn,
a resin coating layer for protecting the rope is formed on an external surface of the yarn, an external surface of the strand or an external surface of the rope,
the resin coating layer is configured to bind the raw thread in an inner part of the yarn, and
the affinity enhancing treatment includes a UV treatment method or an atmospheric plasma method to cause an oxidation reaction over an exposed surface of the polyethylene fiber of the yarn and thereby to cause introduction of an oxygen containing functional group, O, OH, or a combination thereof, to CH that is included in a chemical formula of the polyethylene fiber of the yarn.

2. The rope according to claim 1 , wherein the yarn is a second yarn obtained by twisting a first yarn.

3. The rope according to claim 1 , wherein the resin coating layer includes an inner coating layer constituted by a resin layer having affinity to the raw thread and an outer coating layer constituted by a hydrophobic resin layer formed on an external surface of the inner coating layer.

4. The rope according to claim 1 , wherein only a hydrophobic resin layer constituted by a hydrophobic resin is used for the resin coating layer.

5. The rope according to claim 1 , wherein the resin coating layer is constituted by an affinity and hydrophobic resin layer having both properties of an affinity resin and a hydrophobic resin.

6. A method of manufacturing a rope including a yarn twisted by using a raw thread of a polyethylene fiber having an ultrahigh molecular weight and a strand twisted by the yarn and subjected to rope-making through the strand, the method comprising:
a pretreating step of removing an oil content contained in the rope and performing an affinity enhancing treatment over a surface thereof; and
a resin coating step of forming a resin coating layer for protecting the rope over an external surface of the yarn, an external surface of the strand or an external surface of the rope and intruding the resin coating layer into an inner part of the yarn to form a binder that binds the raw thread,
wherein the removing the oil content contained in the rope includes a UV treatment method, an atmospheric plasma method, or a combination thereof,
the UV treatment method includes exposing the rope to hydrogen peroxide that is exposed to ultraviolet rays to generate an actual radical, and
the atmospheric plasma method includes exposing the rope to ozone generated by applying a high voltage of approximately 10,000 bolts by a high frequency power supply in the air.

7. The method of manufacturing a rope according to claim 6 , wherein the pretreating step is executed in a state of a yarn.

8. The method of manufacturing a rope according to claim 7 , wherein the resin coating step includes:
a first coating step of forming an affinity resin layer having affinity to the raw thread on a surface of a yarn subjected to the pretreating step;
a first drawing step of pressurizing and drawing the yarn subjected to the first coating step from an outer periphery;
a second coating step of forming a hydrophobic resin layer on an external surface of the affinity resin layer of the yarn subjected to the first drawing step; and
a second drawing step of pressurizing and drawing the yarn subjected to the second coating step from an outer periphery.

9. The method of manufacturing a rope according to claim 7 , wherein the resin coating step includes:
a coating step of forming a hydrophobic resin layer on a surface of a yarn subjected to the pretreating step; and
a drawing step of pressurizing and drawing the yarn subjected to the coating step from an outer periphery.

10. The method of manufacturing a rope according to claim 7 , wherein the resin coating step includes:
a coating step of forming an affinity and hydrophobic resin layer on a surface of a yarn subjected to the pretreating step; and
a drawing step of pressurizing and drawing the yarn subjected to the coating step from an outer periphery.

11. The rope according to claim 1 , wherein the oil content contained in the yarn is removed by an UV treatment method, an atmospheric plasma method, or a combination thereof,
the UV treatment method includes exposing the yarn to hydrogen peroxide that is exposed to ultraviolet rays to generate an actual radical, and
the atmospheric plasma method includes exposing the yarn to ozone generated by applying a high voltage of approximately 10,000 bolts by a high frequency power supply in the air.

12. A method of manufacturing a rope including a yarn twisted by using a raw thread of a polyethylene fiber having an ultrahigh molecular weight and a strand twisted by the yarn and subjected to rope-making through the strand, the method comprising:
a pretreating step of removing an oil content contained in the rope and performing an affinity enhancing treatment over a surface thereof; and
a resin coating step of forming a resin coating layer for protecting the rope over an external surface of the yarn, an external surface of the strand or an external surface of the rope and intruding the resin coating layer into an inner part of the yarn to form a binder that binds the raw thread,
wherein the affinity enhancing treatment includes a UV treatment method or an atmospheric plasma method to cause an oxidation reaction over an exposed surface of the polyethylene fiber of the rope and thereby to cause introduction of an oxygen containing functional group, O, OH, or a combination thereof, to CH that is included in a chemical formula of the polyethylene fiber of the rope.

Assignees

• Aist
• Kagawa Prefectural Government
• Takagi Kogyo Kk

Inventors

• Nakamura Takako
• Tsuchiya Tetsuo
• Shirakawa Hiroshi
• Takagi Toshimitsu

Classifications

• D07B1/16

  Ropes or cables with an enveloping sheathing or inlays of rubber or plastics (D07B1/04, D07B1/10 take precedence) · CPC title

• D06M2101/20

  Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups · CPC title

• D06M15/00

  Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment (D06M10/00, D06M14/00 take precedence; {treatment with inorganic polyphosphates D06M11/72}) · CPC title

• D06M10/06

  Inorganic compounds or elements · CPC title

• D06M10/025 Primary

  Corona discharge or low temperature plasma · CPC title