Printed circuit board and method for producing a printed circuit board

Patent metadata

Field	Value
Publication number	US-10327325-B2
Application number	US-201615741585-A
Country	US
Kind code	B2
Filing date	Jun 21, 2016
Priority date	Jul 6, 2015
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

A printed circuit board ( 1 ) comprising an insulating layer ( 2 ) and a conducting layer ( 3 ) arranged on the insulating layer ( 2 ) and structured into a contact surface ( 4 ) for an electronic component ( 11 ) which is to be populated on the printed circuit board ( 1 ) has, in the area of the contact surface ( 4 ), at least one channel ( 8 ) that passes through the contact surface ( 4 ) and the insulating layer ( 2 ) and that is filled with a thermally conductive material. The process is characterized by the steps of preparing an insulating layer ( 2 ) and a conducting layer ( 3 ) connected with the insulating layer ( 2 ); producing at least one channel ( 8 ) passing through the conducting layer ( 2 ) and the insulating layer ( 3 ); lining the channel ( 8 ) with thermally conductive material; structuring the conducting layer ( 3 ) into a contact surface ( 4 ) for an electronic component ( 11 ) to be populated on the printed circuit board; preparing a solder deposit ( 9 ) at least minimally overlapping with the contact surface ( 4 ); setting down the electronic component ( 11 ); melting the solder, and cooling.

First claim

The invention claimed is:

1. A printed circuit board ( 1 ) comprising:
an insulating layer ( 2 ) and a conducting layer ( 3 ) arranged on the insulating layer ( 2 ) and structured into a contact surface ( 4 ) for an electronic component ( 11 ) which is to be populated on the printed circuit board ( 1 ),
wherein the printed circuit board ( 1 ) has, in an area of the contact surface ( 4 ), at least one channel ( 8 ) that passes through the contact surface ( 4 ) and the insulating layer ( 2 ) and that is filled with a thermally conductive material,
wherein the at least one channel comprises an opening in the printed circuit board that has, in contrast to a simple drill hole or a shaft, a substantial horizontal extension in a plane of the printed circuit board.

2. The printed circuit board of claim 1 , wherein the at least one channel ( 8 ) comprises multiple spaced apart channels, and wherein the multiple spaced apart channels ( 8 ) pass through the contact surface ( 4 ) and the insulating layer ( 2 ), in the area of the contact surface ( 4 ), and are filled with the thermally conductive material.

3. The printed circuit board of claim 1 , wherein the contact surface ( 4 ) goes along the at least one channel ( 8 ) from one side of the insulating layer ( 2 ) to its other side.

4. The printed circuit board of claim 1 , wherein the contact surface comprises multiple contact surfaces, wherein the conducting layer ( 3 ) is structured into the multiple contact surfaces ( 4 ) for the electronic component ( 11 ) which are to be populated on the printed circuit board ( 1 ), and wherein the at least one channel ( 8 ) passing through the at least one contact surface ( 4 ) of the multiple contact surfaces and the insulating layer ( 2 ).

5. The printed circuit board of claim 1 , wherein the contact surface ( 4 ) is in the form of a heat spreading surface.

6. The printed circuit board of claim 1 , wherein the at least one channel ( 8 ) extends beyond the contact surface ( 4 ).

7. The printed circuit board of claim 1 , wherein the thermally conductive material is selected from the group consisting of a solder, silver nanopaste, thermal adhesive, and thermal interface material.

8. The printed circuit board of claim 1 , wherein the printed circuit board ( 1 ) comprises multiple insulating layers ( 2 , 2 ′) and conducting layers ( 3 ) arranged on top of one another in alternation.

9. The printed circuit board of claim 1 , wherein the at least one channel ( 8 ) is closed with the insulating layer ( 2 ′) on one side of the printed circuit board ( 1 ).

10. The printed circuit board of claim 1 , wherein the at least one channel ( 8 ) is lined with the thermally conductive material.

11. The printed circuit board of claim 10 , wherein the metallic material is copper.

12. The printed circuit board of claim 1 , wherein solder resist is applied to the printed circuit board ( 1 ), and wherein the contact surface ( 4 ) comprises a contact zone ( 6 ) that is left free and serves to contact the electronic component ( 11 ), the at least one channel ( 8 ), and the contact zone ( 6 ).

13. The printed circuit board of claim 1 , wherein the printed circuit board ( 1 ) is populated with an electronic component ( 11 ), and wherein the electronic component ( 11 ) is electrically connected with the contact surface ( 4 ) of the printed circuit board ( 1 ).

14. The printed circuit board of claim 1 , wherein the thermally conductive material is SAC solder.

15. A production process for a printed circuit board, comprising:
preparing an insulating layer ( 2 ) and a conducting layer ( 3 ) connected with the insulating layer ( 2 );
producing at least one channel ( 8 ) passing through the conducting layer ( 3 ) and the insulating layer ( 2 ), wherein the at least one channel comprises an opening in the printed circuit board that has, in contrast to a simple drill hole or a shaft, a substantial horizontal extension in a plane of the printed circuit board;
lining the at least one channel ( 8 ) with a thermally conductive material by electroplating;
structuring the conducting layer ( 3 ) into at least one contact surface for an electronic component ( 11 ) to be populated on the printed circuit board;
preparing a solder deposit ( 9 ) on the conducting layer ( 3 ), the solder deposit ( 9 ) at least overlapping with the at least one contact surface ( 4 );
setting the electronic component ( 11 ) on the at least one contact surface ( 4 ); and
melting and then cooling the solder deposit ( 9 ) in a manner effective to electrically and mechanically connect the electronic component ( 11 ) with the at least one contact surface ( 4 ).

16. The process of claim 15 , wherein the step of preparing the solder deposit ( 9 ) is preceded by applying a solder resist to the printed circuit board ( 1 ), the at least one contact surface ( 4 ) comprising a contact zone ( 6 ) that serves to contact the electronic component ( 11 ) and that is arranged so that it overlaps with the solder deposit ( 9 ) to be put on thereafter, the at least one channel ( 8 ) and the contact zone ( 6 ) being left free.

17. The process of claim 15 , wherein the step of preparing the solder deposit is preceded by filling the at least one channel ( 8 ) with the thermally conductive material.

18. The process of claim 17 , wherein the thermally conductive material is SAC solder.

19. The process of claim 15 , wherein the at least one channel comprises multiple spaced apart channels ( 8 ) that pass through the at least one contact surface ( 4 ) and the insulating layer ( 2 ).

20. The process of claim 15 , wherein the at least one contact surface comprises multiple contract surfaces, wherein the conducting layer ( 3 ) is structured into the multiple contact surfaces ( 4 ) for the electronic component ( 11 ) which is to be populated on the printed circuit board ( 1 ), and wherein the at least one channel ( 8 ) passes through at least one of the multiple contact surfaces and the insulating layer.

21. The process of claim 15 , wherein the at least one channel ( 8 ) extends beyond an area of the at least one contact surface ( 4 ).

22. The process of claim 15 , wherein the solder deposit ( 9 ) consists of SAC solder.

Assignees

• Zkw Group Gmbh
• ZK W Group GmbH

Inventors

• Edlinger Erik
• Kieslinger Dietmar

Classifications

• H05K2203/046

  Means for drawing solder, e.g. for removing excess solder from pads · CPC title

• H05K2203/0455

  PTH for surface mount device [SMD], e.g. wherein solder flows through the PTH during mounting · CPC title

• H05K2203/045

  Solder-filled plated through-hole [PTH] during processing wherein the solder is removed from the PTH after processing · CPC title

• H05K2203/042

  Remote solder depot on the PCB, the solder flowing to the connections from this depot · CPC title

• H05K2201/10969

  Metallic case or integral heatsink of component electrically connected to a pad on PCB · CPC title