Partial coating of lenses

Patent metadata

Field	Value
Publication number	US-10324235-B2
Application number	US-201715616983-A
Country	US
Kind code	B2
Filing date	Jun 8, 2017
Priority date	Jun 8, 2017
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

A coated substrate includes a substrate having a glow-discharged surface; and a coating having a submicrometric layer thickness sputter deposited onto the substrate. The coating having a submicrometric layer thickness has a predetermined absorbance. The predetermined absorbance regulates an amount of light transmitted from a light source through the substrate from a first side to a second side of the substrate. The substrate is opaque on the second side of the substrate when the light source is deactivated on the first side of the substrate. The predetermined absorbance varies as a function of one or more controlled process parameters.

First claim

The invention claimed is:

1. A method of depositing a coating onto a substrate, the method comprising:
mounting the substrate in a physical vapor deposition (PVD) chamber;
applying a glow discharge to the substrate prior to sputter depositing the coating having a submicrometric layer thickness;
sputter depositing a coating having a submicrometric layer thickness onto the substrate in a vacuum sputter deposition process; and
controlling one or more process parameters to yield a predetermined absorbance of the sputter-deposited coating on the substrate, wherein
the predetermined absorbance regulates an amount of light transmitted from a light source through the substrate from a first side to a second side of the substrate, and
the predetermined absorbance causes the substrate to appear opaque on the second side when the light source is deactivated on the first side of the substrate.

2. The method of claim 1 , further comprising:
sputter depositing a metallic coating having a submicrometric layer thickness onto the substrate.

3. The method of claim 2 , further comprising:
sputter depositing a stainless steel coating having a submicrometric layer thickness onto the substrate.

4. The method of claim 1 , wherein the process parameters include a power level of a vacuum sputter deposition power source, a gas flow rate, and a deposition time of the vacuum sputter deposition process.

5. The method of claim 1 , wherein one or more of the process parameters determine a color and a degree of absorbance of the substrate.

6. The method of claim 1 , further comprising:
masking a portion of the substrate prior to sputter depositing the coating having a submicrometric layer thickness.

7. The method of claim 1 , further comprising:
controlling one or more of the process parameters to provide the coating having a submicrometric layer thickness with a mirror-like appearance on the first side or the second side of the substrate.

8. The method of claim 1 , further comprising:
controlling one or more of the process parameters to provide the coating having a submicrometric layer thickness with a smoke-like appearance on the first side or the second side of the substrate.

9. The method of claim 1 , further comprising:
sputter depositing a protective layer onto the substrate in a PVD process after sputter depositing the coating having a submicrometric layer thickness onto the substrate.

10. A coated substrate, comprising:
a substrate having a glow-discharged surface; and
a coating having a submicrometric layer thickness sputter deposited onto the substrate, wherein
the coating having a submicrometric layer thickness has a predetermined absorbance,
the predetermined absorbance regulates an amount of light transmitted from a light source through the substrate from a first side to a second side of the substrate,
the substrate is opaque on the second side of the substrate when the light source is deactivated on the first side of the substrate, and
the predetermined absorbance varies as a function of one or more controlled process parameters.

11. The coated substrate of claim 10 , wherein the process parameters include a power level of a sputter deposition power source, a gas flow rate, and a deposition time of a sputter deposition process.

12. The coated substrate of claim 10 , wherein the coating having a submicrometric layer thickness has a mirror-like appearance on the first side or the second side of the substrate.

13. The coated substrate of claim 10 , wherein the coating having a submicrometric layer thickness has a smoke-like appearance on the first side or the second side of the substrate.

14. The coated substrate of claim 10 , wherein one or more of the process parameters determine a color and a degree of absorbance of the substrate.

15. The coated substrate of claim 10 , wherein the coating having a submicrometric layer thickness is a metallic coating having a submicrometric layer thickness.

16. The coated substrate of claim 15 , wherein the coating having a submicrometric layer thickness is a stainless steel coating having a submicrometric layer thickness.

17. The coated substrate of claim 10 , further comprising:
a patterned coating having a submicrometric layer thickness, wherein portions of the substrate are not covered by the coating having a submicrometric layer thickness.

18. The coated substrate of claim 10 , further comprising:
a light-absorbent coating laser ablated to remove areas within the light-absorbent coating to allow light transmission through the substrate from an activated light source.

19. The coated substrate of claim 18 , wherein the light-absorbent coating includes one of a laser-ablated pattern or a laser-ablated graphic.

Assignees

• Valeo North America Inc

Inventors

• Singh Shivi
• Fraizer Robert
• Nolan Thomas
• Warner Gavin

Classifications

• G02B1/12 Primary

  by surface treatment, e.g. by irradiation · CPC title

• C23C14/35

  by application of a magnetic field, e.g. magnetron sputtering {(C23C14/3457 takes precedence)} · CPC title

• C23C14/205

  by cathodic sputtering · CPC title

• C23C14/54

  Controlling or regulating the coating process · CPC title

• C23C14/185 Primary

  by cathodic sputtering · CPC title