Filter medium, method for producing filter medium, water treatment module, and water treatment device

Patent metadata

Field	Value
Publication number	US-10294125-B2
Application number	US-201515329841-A
Country	US
Kind code	B2
Filing date	Jul 30, 2015
Priority date	Jul 30, 2014
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

The filter medium is a filter medium which uses a liquid containing oil and water as a separation target, and has a channel for the liquid. The filter medium includes a base constituting the channel, and one or more of nitrogen-containing fluorine compounds which are provided on at least a portion of a surface of the channel. The nitrogen-containing fluorine compound includes an oil-repellency imparting group and any one hydrophilicity imparting group selected from a group consisting of an anion type, a cation type, and an amphoteric type, in a molecule.

First claim

The invention claimed is:

1. A filter medium which uses a liquid containing oil and water as a separation target, and has a channel for the liquid, the medium comprising:
a base constituting the channel; and
one or more of nitrogen-containing fluorine compounds which are provided on at least a portion of a surface of the channel and are represented by the following formulas (1) to (4),

wherein, in the formulas (1) and (2), each of Rf 1 and Rf 2 is a straight-chain or branched perfluoroalkyl group which is the same as or different from each other, and has 1 to 6 carbon atoms, and Rf 3 is a straight-chain or branched perfluoroalkylene group which has 1 to 6 carbon atoms;
in the formulas (3) and (4), each of Rf 4 , Rf 5 , and Rf 6 is a straight-chain or branched perfluoroalkylene group which is the same as or different from each other, and has 1 to 6 carbon atoms, and Z includes any of an oxygen atom, a nitrogen atom, a CF 2 group, and a CF group;
in the formulas (2) and (4), R is a linking group which is a bivalent organic group; and
in the formulas (1) to (4), X is
an anion type hydrophilicity imparting group having “—CO 2 M 1 ”, “—OSO 3 M 1 ”, “—OP(OH)O 2 M 1 ”, “—OPO 3 M 1 2 ”, “═O 2 PO 2 M 1 ”, or “—PO(OH) x (OM 1 ) 2-y ” (M 1 indicates alkali metal, alkaline-earth metal, Mg, and Al, and R 1 R 2 R 3 R 4 N + ; R 1 to R 4 indicate straight chain or branched alkyl groups which are independent from each other, and have hydrogen atoms or 1 to 20 carbon atoms; and y indicates an integer of 0 to 2), or
a cation type hydrophilicity imparting group having “—N + R 5 R 6 R 7 .Cl—”, “—N + R 5 R 6 R 7 .Br—”, “—N + R 5 R 6 R 7 .I—”, “—N + R 5 R 6 R 7 .CH 3 SO 3 − ”, “—N + R 5 R 6 R 7 .R 7 SO 4 − ”, “—N + R 5 R 6 R 7 .NO 3 − ”, “(—N + R 5 R 6 R 7 ) 2 CO 3 2− ”, or “(—N + R 5 R 6 R 7 ) 2 SO 4 2− ” at the termination (R 5 to R 7 are straight chain or branched alkyl groups which are independent from each other, and have hydrogen atoms or 1 to 20 carbon atoms), or
an amphoteric type hydrophilicity imparting group having “—N + R 8 R 9 (CH 2 ) n CO 2 —”, a sulfobetaine type of “—N + R 8 R 9 (CH 2 ) n SO 3 − ”, an amine oxide type of “—N + R 8 R 9 O—”, or a phosphobetaine type of “—OPO 3 − (CH 2 ) n N + R 8 R 9 R 10 ” at the termination (n is an integer of 1 to 5, R 8 and R 9 indicates an alkyl group having a hydrogen atom or 1 to 10 carbon atoms, and R 10 indicates an alkyl group having a hydrogen atom or 1 to 10 carbon atoms or an alkylene group having 1 to 10 carbon atoms).

2. The filter medium according to claim 1 , wherein
the one or more of nitrogen-containing fluorine compounds are bonded to the surface of the channel by one or both of an organic binder and an inorganic binder.

3. The filter medium according to claim 2 , wherein
the organic binder contains any of a thermoplastic resin, a thermoplastic elastomer, a thermosetting resin, and an UV curable resin.

4. The filter medium according to claim 2 , wherein
the inorganic binder contains any of a silane compound and water glass.

5. The filter medium according to claim 1 , wherein
the base is a fiber assembly, and the channel is configured by a gap between fibers.

6. The filter medium according to claim 5 , wherein
the fiber includes an organic fiber selected from a group consisting of synthetic fiber, natural fiber, and cellulosic fiber, or an inorganic fiber selected from a group consisting of metallic fiber, carbon fiber, glass fiber, and ceramics fiber.

7. The filter medium according to claim 1 , wherein
the base is an aggregate of particles, and the channel is configured by a gap between the particles.

8. The filter medium according to claim 7 , wherein
the particle includes an inorganic particle selected from a group consisting of anthracite, sand, gravel, garnet, glass, ceramics, and metal.

9. The filter medium according to claim 1 , wherein
the base is a porous medium having a continuous pore, and the channel is configured by the continuous pore.

10. The filter medium according to claim 9 , wherein
the porous medium is an organic porous medium selected from a group consisting of porous fluororesin, porous polypropylene, porous polyethylene, porous polyester, porous polysulfone, porous polyethersulfone, porous vinylon, porous nylon, porous polyvinyl alcohol, porous vinyl copolymer containing polyalkylene oxide chain, and porous cellulose, or an inorganic porous medium selected from a group consisting of active carbon, ceramics, sintered metal, silica, alumina, zeolite, calcium carbonate, and clay mineral.

11. The filter medium according to claim 1 , wherein
the width of the channel is 0.1 to 180 μm.

12. A method for producing the filter medium according to claim 1 , the method comprising:
a process of preparing a coating liquid in which one or more nitrogen-containing fluorine compounds represented by the formulas (1) to (4) are dispersed or dissolved in water, an organic solvent, or a solvent mixture of water and an organic solvent;
a process of coating at least a portion of the surface of the base with the coating liquid in which the nitrogen-containing fluorine compound is dispersed or dissolved; and
a process of removing a dispersion medium or a solvent by drying, and forming a coating film on at least a portion of the surface of the base.

13. The method for producing a filter medium according to claim 12 , wherein
the coating liquid contains an organic binder or an inorganic binder.

14. A water treatment module comprising:
the filter medium according to claim 1 .

15. A water treatment device comprising:
the water treatment module according to claim 14 .

Assignees

• Mitsubishi Materials Corp
• Mitsubishi Mat Electronic Chemicals Co Ltd

Inventors

• Fujita Masato
• Uotani Masakazu
• Koshiyama Hiroshi
• Kamiya Takeshi
• Honda Tsunetoshi
• Takano Daisuke

Classifications

• C02F2101/32

  Hydrocarbons, e.g. oil · CPC title

• C09D5/00

  Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced {(electrically insulating plastics, resins or waxes H01B3/30)}; Filling pastes · CPC title

• C07C233/37

  having the carbon atom of the carboxamide group bound to an acyclic carbon atom of a saturated carbon skeleton containing rings · CPC title

• C08K5/19

  Quaternary ammonium compounds · CPC title

• C09D167/00

  Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain (based on polyester-amides C09D177/12; based on polyester-imides C09D179/08); Coating compositions based on derivatives of such polymers · CPC title