System and methods for reducing particulate matter emissions

Patent metadata

Field	Value
Publication number	US-10287938-B2
Application number	US-201514740046-A
Country	US
Kind code	B2
Filing date	Jun 15, 2015
Priority date	Jun 15, 2015
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

A method for a vehicle comprises responsive to installation of a new exhaust particulate filter, doping fuel with an ash-producing additive, and combusting the doped fuel to produce ash, wherein the ash deposits as an ash coating on the new exhaust particulate filter. In this way, a filtration efficiency of an exhaust particulate filter can be increased quickly as compared to a filter with no deposited ash coating, inexpensively as compared to conventional methods using membranes, and with a lower back pressure drop as compared to conventional methods.

First claim

The invention claimed is:

1. A method for a vehicle, comprising:
supplying undoped fuel to a combustion engine, the undoped fuel including fuel without an ash-producing additive,
combusting the undoped fuel in the combustion engine,
detecting installation of a new exhaust particulate filter via scanning a label of the new exhaust particulate filter, and
responsive to detecting installation of the new exhaust particulate filter via the scanning,
doping fuel with the ash-producing additive, and
combusting the doped fuel in the combustion engine to produce ash, wherein the ash deposits as an ash coating on the new exhaust particulate filter.

2. The method of claim 1 , wherein installation of the new exhaust particulate filter includes indicating installation of the new exhaust particulate filter when a back pressure across an exhaust particulate filter is less than a threshold back pressure.

3. The method of claim 1 , wherein doping fuel with the ash-producing additive includes adding fuel pre-blended with the ash-producing additive to a fuel tank on board the vehicle.

4. The method of claim 1 , wherein doping fuel with the ash-producing additive includes manually adding the ash-producing additive to a fuel tank on board the vehicle.

5. The method of claim 1 , wherein doping fuel with the ash-producing additive includes doping a threshold volume of fuel above a threshold ash-producing additive concentration.

6. The method of claim 5 , wherein doping fuel with the ash-producing additive includes stopping doping of the fuel with the ash-producing additive in response to supplying the threshold volume of fuel with the threshold ash-producing additive concentration to the combustion engine.

7. The method of claim 1 , wherein doping fuel with the ash-producing additive includes stopping doping of the fuel with the ash-producing additive in response to producing a threshold ash loading deposited on the new exhaust particulate filter.

8. The method of claim 1 , wherein doping fuel with the ash-producing additive includes stopping doping of the fuel with the ash-producing additive in response to a back pressure across the new exhaust particulate filter increasing above a threshold back pressure.

9. A method for a new gasoline engine, comprising:
determining that a particulate filter is not newly installed,
responsive to determining that the particulate filter is not newly installed, supplying undoped fuel to a combustion engine, the undoped fuel being fuel without doping of an ash-producing additive,
combusting the undoped fuel in the combustion engine, and
determining installation of a new exhaust particulate filter based on a signal received at a control system of the combustion engine, the signal received responsive to scanning a label of the new exhaust particulate filter; and
in response to detecting the installation of the new exhaust particulate filter,
doping gasoline with the ash-producing additive, and
combusting the doped gasoline to produce ash, wherein the ash deposits as an ash coating on the new exhaust particulate filter.

10. The method of claim 9 , wherein doping the gasoline with the ash-producing additive comprises doping the gasoline with an oil lubricant additive.

11. The method of claim 10 , wherein doping the gasoline with the oil lubricant additive comprises doping the gasoline with ZDDP.

12. The method of claim 11 , wherein doping the gasoline with the oil lubricant additive comprises doping the gasoline with calcium sulfonate.

13. The method of claim 12 , further comprising doping the gasoline with a fuel borne catalyst.

14. The method of claim 13 , wherein doping the gasoline with the fuel borne catalyst comprises doping the gasoline with one of iron, cerium, platinum, and copper.

15. The method of claim 9 , wherein combusting the doped gasoline to produce the ash comprises combusting the doped gasoline to produce 4.5 g of ash.

16. The method of claim 9 , wherein combusting the doped gasoline to produce the ash comprises combusting the doped gasoline to produce 10% of a full useful life ash of the new exhaust particulate filter.

17. A vehicle system, comprising:
a combustion engine;
a fuel tank;
an exhaust particulate filter receiving exhaust from the combustion engine; and
an exhaust particulate filter sensor;
a controller, the controller communicatively coupled with the exhaust particulate filter sensor, and the controller including computer readable instructions stored on non-transitory memory for,
supplying undoped fuel to the combustion engine, the undoped fuel including fuel without an ash-producing additive,
combusting the undoped fuel in the combustion engine,
receiving a signal from the exhaust particulate filter sensor indicating installation of a new exhaust particulate filter, the signal based on scanning a label of the new exhaust particulate filter, and
responsive to receiving the signal from the sensor indicating the installation of the new exhaust particulate filter, notifying an operator of the installation of the new exhaust particulate filter via a display, doping fuel with the ash-producing additive, and combusting the doped fuel in the combustion engine to produce ash, wherein the ash deposits as an ash coating on the new exhaust particulate filter.

18. The vehicle system of claim 17 , further comprising a fuel additive storage tank fluidly coupled to the fuel tank, wherein doping fuel with the ash-producing additive includes supplying fuel pre-blended with the ash-producing additive to the fuel tank.

Assignees

• Ford Global Tech Llc

Inventors

• Warner James Robert
• Chanko Timothy Brian
• Ruona William Charles
• Cavataio Giovanni
• Dobson Douglas Allen

Classifications

• F01N3/023 Primary

  using means for regenerating the filters, e.g. by burning trapped particles · CPC title

• F02M25/00 Primary

  Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture (adding secondary air to fuel-air mixture F02M23/00; adding exhaust gases F02M26/00; fuel-injection apparatus operating simultaneously on two or more fuels or on a liquid fuel and another liquid F02M43/00) · CPC title

• F01N3/025

  using fuel burner or by adding fuel to exhaust · CPC title