Power distributor with plug-in electronics

Patent metadata

Field	Value
Publication number	US-10272856-B2
Application number	US-201815922117-A
Country	US
Kind code	B2
Filing date	Mar 15, 2018
Priority date	Sep 16, 2015
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

The power distributor for vehicles according to the present disclosure includes at least the following components: an electronic attachment and a central distributor module with a printed circuit board for electrical components, a feed-in busbar to connect the printed circuit board to a feed-in terminal, and a cable directly connected to the power distributor. The electronic attachment accommodates the ESD-sensitive electronic components and serves to switch and where applicable to diagnose the electrical components on the printed circuit board and can be connected to the printed circuit board by a plug-in contact with several terminals. According to the present disclosure, the advantages of the printed circuit board for unbundling the signals to the various electrical components are combined with the advantages of a separate electronic attachment.

First claim

What is claimed is:

1. A power distributor for a vehicle, comprising:
a central distributor module comprising:
a printed circuit board,
a plurality of electrical components attached to the printed circuit board, wherein at least one of the electrical components is a bistable relay,
a plug-in contact having a plurality of terminals;
at least one directly connected cable connected to a power supply;
a feed-in terminal connected to the at least one directly connected cable, and
a feed-in busbar that connects the printed circuit board to the feed-in terminal; and

an electronic attachment comprising
a mating contact having a plurality of terminals, and
at least one ESD-sensitive electronic component for diagnosing and switching the electrical components,

wherein the electronic attachment is connected to the printed circuit board by the terminals of the plug-in contact and the terminals of the mating contact.

2. The power distributor according to claim 1 , wherein the central distributor module has at least one contact chamber to accommodate and connect the directly connected cable.

3. The power distributor according to claim 1 , wherein the feed-in busbar has fork contacts to connect fuses configured to be connected to individual cables.

4. The power distributor according claim 1 , wherein the printed circuit board has printed conductors for electrical components between the electrical components and the plug-in contact to the electronic attachment.

5. The power distributor according to claim 1 , wherein the mating contact is surrounded in the electronic attachment by a peripheral insulating side wall that is part of a housing of the electronic attachment.

6. The power distributor according to claim 1 , wherein the plug-in contact has terminals for supplying power to the electronic attachment.

7. The power distributor according to claim 1 , wherein the plug-in contact has terminals for actuating at least one electrical component.

8. The power distributor according to claim 1 , wherein the plug-in contact has terminals for connection to a LIN bus in a cable set.

9. The power distributor according to claim 1 further comprising at least one auxiliary module provided to protect additional consumers and connected to an electrical component on the printed circuit board or to the feed-in busbar.

10. The power distributor according to claim 9 , wherein the auxiliary module has several fuses, each being connected by one contact to the electrical component or to the feed-in busbar, and by the other contact directly to an individual cable.

11. The power distributor according to claim 1 further comprising a separate housing provided for the electronic attachment and covering the electronic components installed in the electronic attachment.

12. The power distributor according to claim 11 further comprising a latch for affixing the electronic attachment to the central distributor module upon being plugged on, and a locking mechanism to lock the electronic attachment to the central distributor module after the electronic attachment has been plugged on.

13. The power distributor according to claim 1 , wherein the electronic attachment generates control signals for the electrical components on the basis of diagnostic signals of the electrical components, to correct a switching state.

14. The power distributor according to claim 13 , wherein the switching state is changed within a range of 1 to 15 μs.

15. The power distributor according to claim 1 , wherein the electronic attachment includes a LIN controller connected to a control device to change a switching state of the electrical components.

16. The power distributor according to claim 15 , wherein the LIN controller is connected to the control device via a cable set.

17. A method for assembling a power distributor comprising:
providing a central distributor module having a printed circuit board for electrical components, and a plug-in contact having a plurality of terminals, wherein at least one of the electrical components is a bistable relay;
directly connecting the printed circuit board to at least one cable connected to a power supply;
installing the central distributor module in a vehicle;
providing an electronic attachment having ESD-sensitive electronic components, and a mating contact having a plurality of terminals;
connecting the electronic attachment to the central distributor module by the plurality of terminals of the mating contact and the plurality of terminals of the plug-in contact; and
locking the electronic attachment to the central distributor module with a latch and/or a locking mechanism.

Assignees

• Draexlmaier Lisa Gmbh

Inventors

• Wortberg Michael
• Limbasan Dorin
• Marold Uwe
• Seidenschwand Martin
• Bachmeier Anton
• Wolfsecker Josef

Classifications

• H01R9/226

  comprising a plurality of conductive flat strips providing connection between wires or components (H01R9/2425 takes precedence) · CPC title

• H02B1/042

  Mounting on perforated supports by means of screws or locking members · CPC title

• B60R16/0315

  using multiplexing techniques (multiplexing for transmission of signals G08C15/00; multiplexing for electrical communication in general H04J) · CPC title

• H05K5/0065

  wherein modules are associated together, e.g. electromechanical assemblies, modular structures · CPC title

• H01R13/514

  composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them · CPC title