Polymer electrolyte composition, polymer electrolyte membrane using same, catalyst coated membrane, membrane electrode assembly and polymer electrolyte fuel cell

Patent metadata

Field	Value
Publication number	US-10253147-B2
Application number	US-201515301018-A
Country	US
Kind code	B2
Filing date	Mar 27, 2015
Priority date	Mar 31, 2014
Publication date	Apr 9, 2019
Grant date	Apr 9, 2019

Abstract

A polymer electrolyte composition has excellent practicality and excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during fuel cell operation and is able to achieve excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability, and a polymer electrolyte membrane, a membrane-electrode assembly, and a polymer electrolyte fuel cell produced therefrom. The polymer electrolyte composition includes an ionic group-containing polymer (A), an azole ring-containing compound (B), and a transition metal-containing additive (C), the transition metal being one or more selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold.

First claim

The invention claimed is:

1. A polymer electrolyte composition comprising an ionic group-containing polymer (A), an azole ring-containing compound (B) which is a polyazole compound, and a transition metal-containing additive (C), the transition metal being one or more selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold, in which a phase separation of 2 nm or larger in which the azole ring-containing compound (B) is a main component is not observed by a transmission electron microscope in an arbitrarily selected 15 μm×15 μm section of the composition.

2. The polymer electrolyte composition according to claim 1 , wherein the transition metal is one or more selected from the group consisting of cobalt and ruthenium.

3. The polymer electrolyte composition according to claim 1 , wherein the ionic group-containing polymer (A) is an aromatic hydrocarbon based polymer containing an ionic group.

4. The polymer electrolyte composition according to claim 3 , wherein the ionic group-containing polymer (A) is a block copolymer containing at least one ionic group-containing segment (A1) and at least one ionic group-free segment (A2).

5. The polymer electrolyte composition according to claim 1 , wherein the polyazole based compound is an amorphous polyazole based compound.

6. A polymer electrolyte membrane comprising the polymer electrolyte composition according to claim 1 .

7. The polymer electrolyte membrane according to claim 6 having a co-continuous or lamellar type phase separation structure.

8. The polymer electrolyte membrane according to claim 7 , wherein the phase separation structure contains a hydrophilic domain and a hydrophobic domain, the concentration of the azole ring-containing compound (B) and that of the transition metal-containing additive (C) in the hydrophilic domain being twice or more the concentration of the azole ring-containing compound (B) and that of the transition metal-containing additive (C) in the hydrophobic domain, respectively.

9. A catalyst coated membrane comprising a polymer electrolyte membrane containing 1) an ionic group-containing polymer (A), an anode catalyst layer formed on a first plane of the polymer electrolyte membrane, and a cathode catalyst layer formed on a second plane of the polymer electrolyte membrane, 2) an azole ring-containing compound (B) which is a polyazole compound in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, and inside the cathode catalyst layer, and 3) at least one transition metal-containing additive (C) selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, inside the cathode catalyst layer, between the polymer electrolyte membrane and the anode catalyst layer, and between the polymer electrolyte membrane and the cathode catalyst layer, wherein inside the position(s) in which the azole ring-containing compound (B) exists comprise a phase separation of 2 nm or larger in which the azole ring-containing compound (B) is a main component is not observed by a transmission electron microscope in an arbitrarily selected 15 μm×15 μm section of the composition.

10. A membrane-electrode assembly comprising a polymer electrolyte membrane containing 1) an ionic group-containing polymer (A), an anode catalyst layer formed on a first plane of the polymer electrolyte membrane, a cathode catalyst layer formed on a second plane of the polymer electrolyte membrane, an anode gas diffusion layer, and a cathode gas diffusion layer, 2) an azole ring-containing compound (B) which is a polyazole compound in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, and inside the cathode catalyst layer, and 3) at least one transition metal-containing additive (C) selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, inside the cathode catalyst layer, between the polymer electrolyte membrane and the anode catalyst layer, between the polymer electrolyte membrane and the cathode catalyst layer, inside the anode gas diffusion layer, inside the cathode gas diffusion layer, between the anode gas diffusion layer and the anode catalyst layer, and between the cathode gas diffusion layer and the cathode catalyst layer, wherein inside the position(s) in which the azole ring-containing compound (B) exists comprise a phase separation of 2 nm or larger in which the azole ring-containing compound (B) is a main component is not observed by a transmission electron microscope in an arbitrarily selected 15 μm×15 μm section of the composition.

11. A polymer electrolyte fuel cell comprising a polymer electrolyte membrane comprising the polymer electrolyte composition according to claim 1 , a catalyst coated membrane comprising a polymer electrolyte membrane containing 1) an ionic group-containing polymer (A), an anode catalyst layer formed on a first plane of the polymer electrolyte membrane, and a cathode catalyst layer formed on a second plane of the polymer electrolyte membrane, 2) an azole ring-containing compound (B) which is a polyazole compound in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, and inside the cathode catalyst layer, and 3) at least one transition metal-containing additive (C) selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, inside the cathode catalyst layer, between the polymer electrolyte membrane and the anode catalyst layer, and between the polymer electrolyte membrane and the cathode catalyst layer, or a membrane-electrode assembly comprising a polymer electrolyte membrane containing 1) an ionic group-containing polymer (A), an anode catalyst layer formed on a first plane of the polymer electrolyte membrane, a cathode catalyst layer formed on a second plane of the polymer electrolyte membrane, an anode gas diffusion layer, and a cathode gas diffusion layer, 2) an azole ring-containing compound (B) in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, and inside the cathode catalyst layer, and 3) at least one transition metal-containing additive (C) selected from the group consisting of cobalt, nickel, ruthenium, rhodium, palladium, silver, and gold in at least one position selected from the group consisting of inside the polymer electrolyte membrane, inside the anode catalyst layer, inside the cathode catalyst layer, between the polymer electrolyte membrane and the anode catalyst layer, between the polymer electrolyte membrane and the cathode catalyst layer, inside the anode gas diffusion layer, inside the cathode gas diffusion layer, between the anode gas diffusion layer and the anode catalyst layer, and between the cathode gas diffusion layer and the cathode catalyst layer, wherein inside the position(s) in which the azole ring-containing compound (B) exists comprise a phase separation of 2 nm or larger in which the azole ring-containing compound (B) is a main component is not observed by a transmission electron microscope in an arbitrarily selected 15 μm×15 μm secti

Assignees

• Toray Industries

Inventors

• Kunita Tomoyuki
• Izuhara Daisuke
• Umeda Hiroaki

Classifications

• C08G61/10

  only aromatic carbon atoms, e.g. polyphenylenes · CPC title

• H01M8/1051

  Non-ion-conducting additives, e.g. stabilisers, SiO2 or ZrO2 · CPC title

• C08J2379/04

  Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors · CPC title

• H01M8/1004

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title

• H01M8/10

  Fuel cells with solid electrolytes · CPC title