Surface modification method and surface-modified body

Patent metadata

Field	Value
Publication number	US-10214608-B2
Application number	US-201615201874-A
Country	US
Kind code	B2
Filing date	Jul 5, 2016
Priority date	Aug 3, 2015
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

Methods are provided for surface-modifying a rubber vulcanizate or a thermoplastic resin. The methods allow these objects to have a chemically fixed surface layer that exhibits not only low adsorption or selective adsorption properties with respect to proteins and cells, but also excellent durability, instead of having a coating which has drawbacks such as reduction in properties due to separation or peeling of the coating. Included is a method for surface-modifying an object made of a rubber vulcanizate or a thermoplastic resin, the method including: a step 1 of forming polymerization initiation points on the surface of the object; and a step 2 of radically polymerizing a hydrophilic monomer starting from the polymerization initiation points by irradiation with UV light having a wavelength of 300 to 400 nm in the presence of an alkali metal salt to grow polymer chains on the surface of the object.

First claim

The invention claimed is:

1. A method for suppressing adsorption of proteins or cells to an object made of a rubber vulcanizate or a thermoplastic resin, the method comprising:
a step 1 of forming polymerization initiation points on a surface of the object; and
a step 2 of radically polymerizing a hydrophilic monomer starting from the polymerization initiation points by irradiation with UV light having a wavelength of 300 to 400 nm for 3 minutes or more in the presence of an alkali metal salt so as to grow polymer chains on the surface of the object,
wherein the alkali metal salt is at least one selected from the group consisting of halogenated alkali metal salts, alkali metal carbonates, alkali metal bicarbonates, alkali metal hydrogen carbonates, alkali metal nitrates, alkali metal sulfates, alkali metal bisulfates, alkali metal phosphates, alkali metal hydroxides, alkali metal acetates, alkali metal citrates, and alkali metal lactates; and
wherein the alkali metal salt is a water-soluble lithium, sodium, potassium, rubidium or cesium salt.

2. A method for suppressing adsorption of proteins or cells to an object made of a rubber vulcanizate or a thermoplastic resin, the method comprising
a step I of radically polymerizing a hydrophilic monomer by irradiation with UV light having a wavelength of 300 to 400 nm for 3 minutes or more in the presence of a photopolymerization initiator and an alkali metal salt so as to grow polymer chains on a surface of the object, wherein
the alkali metal salt is at least one selected from the group consisting of halogenated alkali metal salts, alkali metal carbonates, alkali metal bicarbonates, alkali metal hydrogen carbonates, alkali metal nitrates, alkali metal sulfates, alkali metal bisulfates, alkali metal phosphates, alkali metal hydroxides, alkali metal acetates, alkali metal citrates, and alkali metal lactates;
the alkali metal salt is a water-soluble lithium, sodium, potassium, rubidium or cesium salt
the photopolymerization initiator is at least one selected from the group consisting of
(i) a benzophenone compound represented by the following formula:

wherein R 1 to R 5 and R 1′ to R 5′ are the same as or different from one another and each represent a hydrogen atom, an alkyl group, a halogen, a hydroxy group, a primary to tertiary amino group, a mercapto group, or a hydrocarbon group optionally containing an oxygen, nitrogen, or sulfur atom, and any two adjacent groups of R 1 to R 3 and R 1′ to R 5′ may be joined together to form a ring with the carbon atoms to which they are attached; and
(ii) a thioxanthone compound represented by the following formula:

wherein R 6 to R 9 and R 6′ to R 9′ are the same as or different from one another and each represent a hydrogen atom, a halogen atom, or an alkyl, cyclic alkyl, aryl, alkenyl, alkoxy, or aryloxy group.

3. The method according to claim 1 , wherein step 1 comprises adsorbing a photopolymerization initiator to a surface of the object, optionally followed by irradiation with UV light having a wavelength of 300 to 400 nm, to form polymerization initiation points from the photopolymerization initiator on the surface.

4. The method according to claim 1 , wherein before step 1 is conducted, a preliminary step is conducted whereby the surface of the object is made hydrophilic by irradiation with light having a wavelength of 160 to 300 nm.

5. The method according to claim 3 , wherein the photopolymerization initiator is at least one of a benzophenone compound or a thioxanthone compound.

6. The method according to claim 1 , wherein the alkali metal salt is at least one of sodium chloride or potassium chloride.

7. The method according to claim 1 , wherein during or before the light irradiation in step 1, an inert gas is introduced into a reaction vessel, a reaction pipe, and a reaction solution so that the monomer is polymerized in an atmosphere replaced with the inert gas.

8. The method according to claim 1 , wherein the radical polymerization of the hydrophilic monomer in the step 2 is carried out by applying or spraying a solution of the hydrophilic monomer onto the surface of the object, and then covering the applied or sprayed object with a transparent cover of glass or resin, followed by irradiation with the UV light through the transparent cover of glass or resin to radically polymerize the monomer.

9. The method according to claim 1 , wherein the hydrophilic monomer is at least one selected from the group consisting of acrylic acid, acrylic acid esters, alkali metal salts of acrylic acid, amine salts of acrylic acid, methacrylic acid, methacrylic acid esters, alkali metal salts of methacrylic acid, amine salts of methacrylic acid, acrylonitrile, acrylamide, dimethylacrylamide, diethylacrylamide, isopropylacrylamide, hydroxyethylacrylamide, methoxyethylacrylamide, acryloylmorpholine, methacrylamide, dimethylmethacrylamide, diethylmethacrylamide, isopropylmethacrylamide, hydroxyethylmethacrylamide, methoxyethylmethacrylamide, and methacryloylmorpholine.

10. The method according to claim 1 , wherein the hydrophilic monomer is an alkali metal salt-containing monomer.

11. The method according to claim 10 , wherein the alkali metal salt-containing monomer is at least one selected from the group consisting of alkali metal salts of acrylic acid, methacrylic acid, itaconic acid, 3-vinylpropionic acid, vinylsulfonic acid, 2-sulfoethyl (meth)acrylate, 3-sulfopropyl (meth)acrylate, 2-acrylamide-2-methylpropanesulfonic acid, or styrenesulfonic acid.

12. The method according to claim 1 , wherein the hydrophilic monomer is a halogen-containing monomer.

13. The method according to claim 12 , wherein the halogen-containing monomer is a nitrogen-containing monomer.

14. The method according to claim 13 , wherein the nitrogen-containing monomer is at least one of 2-(methacryloyloxy)ethyl trimethylammonium chloride or 2-(acryloyloxy)ethyl trimethylammonium chloride.

15. The method according to claim 1 , wherein the hydrophilic monomer is a zwitterionic monomer.

16. The method according to claim 8 , wherein the solution of the hydrophilic monomer contains a polymerization inhibitor, and the monomer is polymerized in the presence of the polymerization inhibitor.

17. A surface-modified body, produced by the method according to claim 1 .

18. A surface-modified body, produced by the method according to claim 1 , to which proteins and cells in blood or biological fluids are less likely to adhere or adsorb.

19. A surface-modified body, produced by the method according to claim 1 , to which a specific protein or specific cells in blood or biological fluids are more likely to selectively adhere or adsorb.

20. A surface-modified body, comprising a three-dimensional solid body at least part of whose surface is modified by the method according to claim 1 .

21. A matrix for medical and healthcare use, at least part of whose surface is modified by the method according to claim 1 .

22. A filter for medical and healthcare use, at least part of whose surface is modified by the method according to claim 1 .

23. A channel for medical and healthcare use, at least part of whose surface is modified by the method according to claim 1 .

24. A tube for medical and

Assignees

• Sumitomo Rubber Ind

Inventors

• Minagawa Yasuhisa

Classifications

• A61L31/10

  Macromolecular materials · CPC title

• C08F257/02

  on to polymers of styrene or alkyl-substituted styrenes · CPC title

• A61L29/085

  Macromolecular materials · CPC title

• C08F283/02 Primary

  on to polycarbonates or saturated polyesters {(C08F283/004 takes precedence)} · CPC title

• A61L31/049

  Rubbers · CPC title