Catalyst for purifying the exhaust gases of diesel engines

Patent metadata

Field	Value
Publication number	US-10213767-B2
Application number	US-201815886143-A
Country	US
Kind code	B2
Filing date	Feb 1, 2018
Priority date	Feb 3, 2017
Publication date	Feb 26, 2019
Grant date	Feb 26, 2019

Abstract

The present invention relates to a catalyst that comprises a carrier body with a length L, which extends between a first end face ‘a’ and a second end face ‘b’, and differently composed, catalytically-active material zones A, B, and C arranged on the carrier body, wherein
material zone A contains platinum or platinum and palladium with a weight ratio Pt:Pd of ≥1 and, starting from end face ‘a’ or starting from end face ‘b’, extends along 70 to 100% of the length L, and material zone B contains palladium or platinum and palladium and, starting from end face ‘b’, extends along a portion of the length L, and material zone C contains SCR-active material and, starting from end face ‘a’, extends along a portion of the length L,

wherein material zone C is arranged above material zone A.

First claim

The invention claimed is:

1. Catalyst that comprises a carrier body with a length L, which extends between a first end face ‘a’ and a second end face ‘b’, and
differently composed, catalytically-active material zones A, B, and C arranged on the carrier body, wherein
material zone A contains platinum or platinum and palladium with a weight ratio Pt:Pd of ≥1 and, starting from end face ‘a’ or starting from end face ‘b’, extends along 70 to 100% of the length L, and
material zone B contains palladium or platinum and palladium and, starting from end face ‘b’, extends along a portion of the length L, and
material zone C contains SCR-active material and, starting from end face ‘a’, extends along a portion of the length L,

wherein material zone C is arranged above material zone A.

2. Catalyst according to claim 1 , characterized in that material zone A contains platinum or platinum and palladium with a weight ratio of 20:1 to 1:1.

3. Catalyst according to claim 1 , characterized in that material zone B contains palladium or platinum and palladium with a weight ratio of 3:1 to 1:12.

4. Catalyst according to claim 1 , characterized in that material zone A comprises platinum and a transition metal oxide.

5. Catalyst according to claim 4 , characterized in that platinum is present in a quantity of 0.05 to 4.0 wt %, and the transition metal oxide is present in quantities of 0.5 to 15 wt %, each with respect to the weight of material zone A.

6. Catalyst according to claim 4 , characterized in that the transition metal oxide is Cu x O, where 0<x≤2.

7. Catalyst according to claim 6 , characterized in that Cu x O is present in a quantity of 0.5 to 5 wt %, and platinum is present in quantities of 0.05 to 2.0 wt %, each with respect to the weight of material zone A.

8. Catalyst according to claim 1 , characterized in that material zone B contains an alkaline earth metal.

9. Catalyst according to claim 8 , characterized in that the alkaline earth metal in material zone B is strontium or barium or strontium and barium.

10. Catalyst according to claim 1 , characterized in that material zone C contains as SCR-active material a small-pore zeolite having a maximum ring size of eight tetrahedral atoms and containing a transition metal.

11. Catalyst according to claim 10 , characterized in that the small-pore zeolite belongs to the AEI, CHA, KFI, ERI, LEV, MER, or DDR structure type and is exchanged with cobalt, iron, copper, or mixtures of two or three of these metals.

12. Catalyst according to claim 1 , characterized in that material zone C contains as SCR-active material a zeolite having the structure type BEA and containing a transition metal.

13. Catalyst according to claim 1 , characterized in that material zone B extends along 30 to 50% of the length L of the carrier body.

14. Catalyst according to claim 1 , characterized in that material zone C extends along 50 to 70% of the length L of the carrier body.

15. Catalyst arrangement comprising, one after the other, a first device for feeding in ammonia or an ammonia precursor, a first SCR catalyst, and another catalyst according to claim 1 , wherein the another catalyst is arranged such that its end face ‘a’ points in the direction of the first SCR catalyst.

16. Catalyst arrangement according to claim 15 , characterized in that it comprises a diesel particulate filter arranged so as to point in the direction of end face ‘b’ of the another catalyst.

17. Catalyst arrangement according to claim 16 , characterized in that it comprises a second SCR catalyst, which follows the diesel particulate filter.

18. Catalyst arrangement according to claim 17 , characterized in that it comprises a second device for feeding in ammonia or an ammonia precursor upstream of the second SCR catalyst.

19. Catalyst arrangement according to claim 17 , characterized in that it comprises an ammonia slip catalyst, which follows the second SCR catalyst.

Assignees

• Umicore Ag & Co Kg

Inventors

• Reith Christoph
• Friedrich Birgit
• Hengst Christoph

Classifications

• B01J29/072

  Iron group metals or copper · CPC title

• F01N2510/0684

  having more than one coating layer, e.g. multi-layered coatings · CPC title

• B01J37/0246

  Coatings comprising a zeolite · CPC title

• B01D2255/9022

  Two layers · CPC title

• B01D2255/20738

  Iron · CPC title