Organic light-emitting device and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10205115-B2
Application number	US-201715608622-A
Country	US
Kind code	B2
Filing date	May 30, 2017
Priority date	May 31, 2016
Publication date	Feb 12, 2019
Grant date	Feb 12, 2019

Abstract

Disclosed are an organic light-emitting device and a method of manufacturing the same. In the organic light-emitting device, an auxiliary electrode is formed on anode electrode to come into contact with the anode electrode via the same mask process as the anode electrode, which results in a simplified structure and simplified processing. In addition, a bank is disposed to cover a side surface and an upper surface of the auxiliary electrode and a side surface of the anode electrode, whereby damage to the auxiliary electrode and the anode electrode is prevented.

First claim

What is claimed is:

1. An organic light-emitting device comprising:
a substrate
an anode electrode disposed on the substrate;
a cathode electrode opposite the anode electrode;
a light-emitting layer disposed between the anode electrode and the cathode electrode;
an auxiliary electrode disposed on and in physical contact with the anode electrode; and
a bank disposed on the anode electrode and on the auxiliary electrode and defines an emission area of the light-emitting layer, the bank covers a side surface and an upper surface of the auxiliary electrode, and the bank covers a side surface of the anode electrode.

2. The device according to claim 1 , wherein the anode electrode includes:
a contact portion in physical contact with the auxiliary electrode;
an anode portion disposed in the emission area; and
a short-circuit-preventing portion disposed between the contact portion and the anode portion.

3. The device according to claim 2 , wherein the short-circuit-preventing portion has a smaller line width than at least one of the contact portion and the anode portion.

4. The device according to claim 2 , wherein the bank covers an upper surface and a side surface of each of the contact portion and the short-circuit-preventing portion, and the bank covers a side surface of the anode portion.

5. The device according to claim 1 , wherein the auxiliary electrode disposed on the anode electrode has a side surface that is stepped with respect to the side surface of the anode electrode.

6. The device according to claim 1 , wherein the auxiliary electrode disposed on the anode electrode has a side surface that is aligned with the side surface of the anode electrode.

7. The device according to claim 1 , further comprising:
a pad lower electrode disposed on the substrate;
a pad upper electrode disposed on the pad lower electrode, the pad upper electrode having a smaller line width than the pad lower electrode; and
a pad protective layer that covers an upper surface and a side surface of the pad upper electrode.

8. The device according to claim 7 , wherein the pad lower electrode is formed of the same material as the anode electrode,
wherein the pad upper electrode is formed of the same material as the auxiliary electrode, and
wherein the pad protective layer is formed of the same material as the bank.

9. The device according to claim 1 , wherein the anode electrode is formed of a transparent conductive material,
wherein the auxiliary electrode is formed of a metal material having a higher conductivity than the anode electrode, and
wherein the bank is formed of an organic insulation material having a photoinitiator.

10. The device according to claim 1 , wherein the bank is formed of an inorganic insulation material.

11. A method of manufacturing an organic light-emitting device, the method comprising:
simultaneously forming an anode electrode and an auxiliary electrode on a substrate so that the auxiliary electrode is disposed on and in contact with the anode electrode;
forming a bank on the auxiliary electrode, the bank covering a side surface and an upper surface of the auxiliary electrode and covering a side surface of the anode electrode;
forming an organic light-emitting layer on the anode electrode, the auxiliary electrode, and the bank; and
forming a cathode electrode on the organic light-emitting layer.

12. The method according to claim 11 , wherein the forming the anode electrode includes forming the anode electrode including a contact portion in contact with the auxiliary electrode, an anode portion disposed in an emission area, and a short-circuit-preventing portion disposed between the contact portion and the anode portion.

13. The method according to claim 12 , wherein the short-circuit-preventing portion has a smaller line width than at least one of the contact portion and the anode portion.

14. The method according to claim 12 , wherein the simultaneously forming the anode electrode and the auxiliary electrode includes:
sequentially stacking a transparent conductive layer and an opaque conductive layer on the substrate;
forming a photosensitive pattern having a multistep structure on the opaque conductive layer;
forming the anode electrode, which includes the contact portion, the anode portion, and the short-circuit-preventing portion, and the auxiliary electrode by etching the opaque conductive layer and the transparent conductive layer using the photosensitive pattern as a mask;
removing the photosensitive pattern on the anode portion and the short-circuit-preventing portion of the anode electrode and reducing a thickness of the photosensitive pattern on the auxiliary electrode; and
removing the opaque conductive layer remaining on the short-circuit-preventing portion and the anode portion of the anode electrode using the photosensitive pattern having the reduced thickness as a mask.

15. A method of manufacturing an organic light-emitting device, the method comprising:
simultaneously forming, on a substrate, an anode electrode, an auxiliary electrode in contact with the anode electrode, and a bank on the auxiliary electrode, the bank covering a side surface and an upper surface of the auxiliary electrode and covering a side surface of the anode electrode;
forming an organic light-emitting layer on the anode electrode, the auxiliary electrode, and the bank; and
forming a cathode electrode on the organic light-emitting layer.

16. The method according to claim 15 , wherein the simultaneously forming the anode electrode, the auxiliary electrode and the bank includes:
sequentially stacking a transparent conductive layer and an opaque conductive layer on the substrate;
forming a photosensitive pattern having a multistep structure on the opaque conductive layer;
forming the anode electrode and the auxiliary electrode by etching the opaque conductive layer and the transparent conductive layer using the photosensitive pattern as a mask;
removing the photosensitive pattern on the anode electrode and reducing a thickness of the photosensitive pattern on the auxiliary electrode;
removing the opaque conductive layer remaining on the anode electrode using the photosensitive pattern having the reduced thickness as a mask; and
forming a bank by curing the photosensitive pattern.

17. The method according to claim 16 , wherein the forming the bank includes reflowing the photosensitive pattern so that the photosensitive pattern covers the side surface and the upper surface of the auxiliary electrode and the side surface of the anode electrode.

Assignees

• Lg Display Co Ltd

Inventors

• Kim Yong-Il

Classifications

• H01L51/56

  Electricity · mapped topic

• H01L51/5212 Primary

  Electricity · mapped topic

• H01L27/3283

  Electricity · mapped topic

• H01L2251/5392

  Electricity · mapped topic

• H01L27/3246

  Electricity · mapped topic