Polymer electrolyte composition and polymer electrolyte membrane, polymer electrolyte membrane with catalyst layer, membrane electrode assembly, and polymer electrolyte fuel cell each using the same

Patent metadata

Field	Value
Publication number	US-10186725-B2
Application number	US-201515302213-A
Country	US
Kind code	B2
Filing date	Apr 6, 2015
Priority date	Apr 7, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

An excellent polymer electrolyte composition has excellent chemical stability of being resistant to strong oxidizing atmosphere during operation of fuel cell, and achieves excellent proton conductivity under low-humidification conditions, excellent mechanical strength and physical durability. A polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell each use the same. The polymer electrolyte composition contains an ionic group-containing polymer (A), a phosphorus-containing additive (B), and a nitrogen-containing aromatic additive (C), the phosphorus-containing additive (B) and the nitrogen-containing aromatic additive (C) being a compound represented by specific structural formulae.

First claim

The invention claimed is:

1. A polymer electrolyte composition comprising an ionic group-containing polymer (A), a phosphorus-containing additive (B), and a nitrogen-containing aromatic additive (C), the phosphorus-containing additive (B) being at least one selected from a compound represented by general formula (B1) and a compound represented by general formula (B2), and the nitrogen-containing aromatic additive (C) being at least one selected from a compound represented by general formula (C1) and a compound represented by general formula (C2):

where, in formulae (B1) and (B2), R 1 to R 7 each independently represent a substituent selected from hydrocarbon groups having a straight chain, a cyclic, or a branched structure, represented by general formula C m H n (m and n are an integer number), alkoxy groups having a straight chain, a cyclic, or a branched structure, represented by general formula OC m H n (m and n are an integer number), halogen atoms and a hydrogen atom; Z 1 represents a divalent substituent selected from hydrocarbon groups having a straight chain, a cyclic, or a branched structure, represented by general formula C m H n (m and n are an integer number) and alkoxy groups having a straight chain, a cyclic, or a branched structure, represented by general formula OC m H n (m and n are an integer number) or OC m H n O (m and n are an integer number); m and n are independent in each formula; and R 1 to R 7 , and Z 1 may arbitrarily bind to form a cyclic structure as represented by general formulae (B1a) and (B2a):

where, in general formulae (C1) and (C2), R 8 to R 23 each independently represent a substituent selected from hydrocarbon groups having a straight chain, a cyclic, or a branched structure, represented by general formula C m H n (m and n are an integer number), alkoxy groups having a straight chain, a cyclic, or a branched structure, represented by general formula OC m H n (m and n are an integer number), halogen atoms, a hydrogen atom, carboxyl groups, carboxylate groups, sulfonic acid groups, sulfate groups, hydroxyl groups, amino groups, cyano groups and nitro groups; and m and n are independent in each formula.

2. The polymer electrolyte composition according to claim 1 , wherein the phosphorus-containing additive (B) is at least one selected from bis(diphenylphosphino)methane, bis(diphenylphosphino)ethane, bis(diphenylphosphino)propane, bis(diphenyl-phosphino)butane, bis(diphenylphosphino)pentane, bis(diphenylphosphino)hexane, bis(diphenyl-phosphino)pentane, bis(diphenylphosphino)octane, bis(diphenylphosphino)nonane, bis(diphenyl-phosphino)decane, bis[bis(pentafluorophenyl)phosphino]ethane, bis(diphenylphosphino)ethylene, bis(diphenylphosphino)acetylene, bis[(phenylpropane sulfonic acid)phosphine]butane and salts thereof, ((diphenylphosphino)phenyl)diphenylphosphine, bis(dimethylphosphino)methane, bis(dimethylphosphino)ethane, bis(diethylphosphino)ethane, bis(dicyclohexylphosphino)methane, bis(dicyclohexylphosphino)ethane, bis(dicyclohexylphosphino)propane, bis(dicyclohexyl-phosphino)butane, bis(diphenylphosphino)benzene, bis(diphenylphosphinophenyl)ether, bis(di-phenylphosphino)benzophenone, BINAP, bis(diphenylphosphinomethyl)benzene, bis(dicyclo-hexylphosphinophenyl)ether, bis(dicyclohexylphosphino)benzophenone, phenylenebiphosphine, and tetraphenylbiphosphine.

3. The polymer electrolyte composition according to claim 1 , wherein the nitrogen-containing aromatic additive (C) is a compound in which at least one of R 8 to R 15 in general formula (C1) is an amino group, or a compound in which at least one of R 16 to R 23 in general formula (C2) is an amino group.

4. The polymer electrolyte composition according to claim 1 , wherein the nitrogen-containing aromatic additive (C) is at least one selected from general formulae (C3) to (C13):

5. The polymer electrolyte composition according to claim 1 , wherein total content of the phosphorus-containing additive (B) and the nitrogen-containing aromatic additive (C) is 0.01% by weight or larger and 15% by weight or smaller relative to the entire polymer electrolyte composition.

6. The polymer electrolyte composition according to claim 1 , further comprising at least one transition metal selected from the group consisting of Ce, Mn, Ti, Zr, V, Cr, Mo, W, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, and Au.

7. The polymer electrolyte composition according to claim 1 , wherein the ionic group-containing polymer (A) is a hydrocarbon-based polymer having an aromatic ring in the main chain.

8. The polymer electrolyte composition according to claim 7 , wherein the ionic group-containing polymer (A) is an aromatic polyetherketone-based polymer.

9. The polymer electrolyte composition according to claim 1 , wherein the ionic group-containing polymer (A) is a block polymer containing a segment (A1) containing an ionic group and a segment (A2) not containing an ionic group.

10. The polymer electrolyte composition according to claim 9 , wherein segment (A1) containing an ionic group contains a constituent unit represented by general formula (S1) and segment (A2) not containing an ionic group contains a constituent unit represented by general formula (S2):
*—Ar 1 —R—Ar 2 —O—Ar 3 —R—Ar 4 —O—*  (S1)

where, in general formula (S1), Ar 1 to Ar 4 each represent an arbitrary divalent arylene group; at least one of Ar 1 and Ar 2 has an ionic group as a substituent; Ar 3 and Ar 4 may or may not contain an ionic group as a substituent; Ar 1 to Ar 4 may each be arbitrarily substituted with a group other than an ionic group; Ar 1 to Ar 4 may be the same or different for every constituent unit; R represents a ketone group or a protective group that may be induced to a ketone group, and each may be the same or different; and the symbol * signifies a bond moiety with general formula (S1) or with other constituent unit;
*—Ar 5 —R—Ar 6 —O—Ar 7 —R—Ar 8 —O—*  (S2)

where, in general formula (S2), Ar 5 to Ar 8 each represent an arbitrary divalent arylene group, may be arbitrarily substituted, and have no ionic group; Ar 5 to Ar 8 may be the same or different for every constituent unit; R represents a ketone group or a protective group that may be induced to a ketone group, and each may be the same or different; and the symbol * signifies a bond moiety with general formula (S2) or with other constituent unit.

11. The polymer electrolyte composition according to claim 1 , wherein an ionic group of the ionic group-containing polymer (A) is a sulfonic acid group.

12. A polymer electrolyte membrane composed of the polymer electrolyte composition according to claim 1 .

13. A polymer electrolyte membrane with a catalyst layer, which is composed of the polymer electrolyte composition according to claim 1 .

14. A membrane electrode assembly composed of the polymer electrolyte composition according to claim 1 .

15. A polymer electrolyte fuel cell composed of the polymer electrolyte composition according to claim 1 .

Assignees

• Toray Industries
• Daimler Ag
• Ford Motor Co

Inventors

• Umeda Hiroaki
• Izuhara Daisuke
• Fujieda Yuka
• Li Jing
• Yang Yunsong
• Wang Keping

Classifications

• C08J5/2256

  based on macromolecular compounds obtained by reactions other than those involving carbon-to-carbon bonds, e.g. obtained by polycondensation · CPC title

• C08K5/50 Primary

  Phosphorus bound to carbon only · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• C08J2371/00

  Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers · CPC title

• C08K5/3432

  Six-membered rings · CPC title