Capacitor

Patent metadata

Field	Value
Publication number	US-10186383-B2
Application number	US-201615213684-A
Country	US
Kind code	B2
Filing date	Jul 19, 2016
Priority date	Feb 7, 2014
Publication date	Jan 22, 2019
Grant date	Jan 22, 2019

Abstract

A capacitor that includes a porous metal base material, a dielectric layer formed on the porous metal base material, an upper electrode formed on the dielectric layer, a first terminal electrode electrically connected to the porous metal base material, and a second terminal electrode electrically connected to the upper electrode. The porous metal base material includes a high-porosity part and low-porosity parts, and the low-porosity parts are present at a pair of opposed side surfaces of the porous metal base material.

First claim

The invention claimed is:

1. A capacitor comprising:
a porous metal base material, the porous metal base material comprising at least one first porosity part and at least two second porosity parts opposed to each other with the at least one first porosity part therebetween, the at least one first porosity part having a higher porosity than the at least two second porosity parts;
a dielectric layer on the porous metal base material;
an upper electrode on the dielectric layer;
a first terminal electrode electrically connected to the porous metal base material; and
a second terminal electrode electrically connected to the upper electrode.

2. The capacitor according to claim 1 , wherein the first terminal electrode and the second terminal electrode are respectively located on a pair of opposed side surfaces of the porous metal base material, each of the opposed side surfaces being one of the at least two second porosity parts, and the first terminal electrode and the second terminal electrode each extending from the side surface of the porous metal base material to opposed upper and lower surfaces of the porous metal base material.

3. The capacitor according to claim 2 , further comprising a third porosity part between the at least two second porosity parts, the at least one first porosity part having a higher porosity than the third porosity part.

4. The capacitor according to claim 3 , wherein the third porosity part connects the at least two second porosity parts opposed to each other.

5. The capacitor according to claim 3 , wherein the third porosity part is separated from the at least two second porosity parts that are opposed to each other, and extends from the upper surface to the lower surface of the porous metal base material.

6. The capacitor according to claim 1 , further comprising a third porosity part between the at least two second porosity parts, the at least one first porosity part having a higher porosity than the third porosity part.

7. The capacitor according to claim 6 , wherein the third porosity part connects the at least two second porosity parts opposed to each other.

8. The capacitor according to claim 6 , wherein the third porosity part is separated from the at least two second porosity parts that are opposed to each other, and extends from an upper surface to a lower surface of the porous metal base material.

9. The capacitor according to claim 1 , further comprising at least one third porosity part arranged along an upper surface of the porous metal base material, the at least one first porosity part having a higher porosity than the third porosity part, and at least one of the first terminal electrode and the second terminal electrode extends over the third porosity part.

10. The capacitor according to claim 1 , wherein the at least two second porosity parts include first to fourth parts that surround the first porosity part.

11. The capacitor according to claim 1 , wherein the at least one first porosity part includes first and second parts, and the at least two second porosity parts include third to seventh parts positioned so as to surround the first and second parts.

12. A method for manufacturing a capacitor, the method comprising:
preparing a porous metal base material comprising a first porosity part and at least two second porosity parts opposed to each other with the first porosity part therebetween, the first porosity part having a higher porosity than the at least two second porosity parts;
forming a dielectric layer on the porous metal base material;
forming an upper electrode on the dielectric layer;
forming a first terminal electrode that is electrically connected to the porous metal base material; and
forming a second terminal electrode that is electrically connected to the upper electrode.

13. The method for manufacturing a capacitor according to claim 12 , wherein the dielectric layer is formed by an atomic layer deposition method.

14. The method for manufacturing a capacitor according to claim 13 , wherein the upper electrode is formed by an atomic layer deposition method.

15. The method for manufacturing a capacitor according to claim 12 , wherein the upper electrode is formed by an atomic layer deposition method.

16. The method for manufacturing a capacitor according to claim 12 , wherein the at least two second porosity parts of the porous metal base material are formed by pressing.

17. The method for manufacturing a capacitor according to claim 12 , wherein the at least two second porosity parts of the porous metal base material are formed by a laser.

Assignees

• Murata Manufacturing Co
• Murata Manufacturing Co

Inventors

• Hattori Kazuo
• Inoue Noriyuki
• Arakawa Takeo
• Saeki Hiromasa

Classifications

• H01G9/045

  based on aluminium · CPC title

• H01G9/15 Primary

  Solid electrolytic capacitors (H01G11/00 takes precedence) · CPC title

• H01G9/012

  specially adapted for solid capacitors · CPC title

• H01G9/04

  Electrodes {or formation of dielectric layers thereon} · CPC title

• H01G9/0032

  formation of the dielectric layer · CPC title