Porous inorganic membranes and method of manufacture

US10183242B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-10183242-B2
Application numberUS-201514623284-A
CountryUS
Kind codeB2
Filing dateFeb 16, 2015
Priority dateMay 28, 2010
Publication dateJan 22, 2019
Grant dateJan 22, 2019

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  1. Title

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  5. First independent claim

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Abstract

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A method for making a porous inorganic membrane comprises using a mixture of an inorganic material, organic polymer particles and a solvent to form a slurry. The particles are non-spherical. The method further comprises distributing the slurry onto a surface, drying the slurry to remove the solvent and firing the dried slurry to produce the porous inorganic membrane. Examples of organic polymer particles include particles of acrylic. A substrate comprises a support with a porous inorganic membrane disposed on the support. The inorganic membrane has an average thickness of from about 0.5 micron to about 30 microns, a porosity of from about 30% to about 65%, a median pore size (d50) of from about 0.01 micron to about 1 micron, and a value of (d90−d10)/d50 less than about 2, as measured by mercury porosimetry. An example of a support includes an inorganic porous support.

First claim

Opening claim text (preview).

What is claimed is: 1. A substrate, comprising: a support; and a porous inorganic membrane disposed on a surface of the support, the porous inorganic membrane having (i) an average thickness of from about 0.5 micron to about 30 microns, (ii) a porosity of from about 30% to about 65%, (iii) a median pore size (d50) of from about 0.01 micron to about 1 micron, (iv) a value of (d90−d10)/d50 less than about 2, as measured by mercury porosimetry, and (v) a single modal pore size distribution. 2. The substrate of claim 1 wherein the porous inorganic membrane has an average thickness of from about 1 micron to about 10 microns. 3. The substrate of claim 1 wherein the support is an inorganic porous support. 4. The substrate of claim 3 wherein the inorganic porous support is in the form of a honeycomb monolith. 5. The substrate of claim 3 wherein the inorganic porous support comprises a ceramic comprising cordierite, alpha-alumina, mullite, aluminum titanate, titania, zirconia, ceria or combinations thereof. 6. The substrate of claim 1 , wherein the porous inorganic membrane comprises a porosity from about 48% to about 65%. 7. The substrate of claim 1 , wherein the support is an inorganic porous support comprising a median pore size greater than the median pore size of the porous inorganic membrane. 8. The substrate of claim 1 , wherein the porous inorganic membrane comprises a porosity of from about 44% to about 65%.

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What does patent US10183242B2 cover?
A method for making a porous inorganic membrane comprises using a mixture of an inorganic material, organic polymer particles and a solvent to form a slurry. The particles are non-spherical. The method further comprises distributing the slurry onto a surface, drying the slurry to remove the solvent and firing the dried slurry to produce the porous inorganic membrane. Examples of organic polymer…
Who is the assignee on this patent?
Corning Inc
What technology area does this patent fall under?
Primary CPC classification B01D29/05. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Jan 22 2019 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 1 related publication on this page (citations in our corpus or others sharing the same primary CPC).