Porous inorganic membranes and method of manufacture
US-9878272-B2 · Jan 30, 2018 · US
US10183242B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10183242-B2 |
| Application number | US-201514623284-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 16, 2015 |
| Priority date | May 28, 2010 |
| Publication date | Jan 22, 2019 |
| Grant date | Jan 22, 2019 |
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A method for making a porous inorganic membrane comprises using a mixture of an inorganic material, organic polymer particles and a solvent to form a slurry. The particles are non-spherical. The method further comprises distributing the slurry onto a surface, drying the slurry to remove the solvent and firing the dried slurry to produce the porous inorganic membrane. Examples of organic polymer particles include particles of acrylic. A substrate comprises a support with a porous inorganic membrane disposed on the support. The inorganic membrane has an average thickness of from about 0.5 micron to about 30 microns, a porosity of from about 30% to about 65%, a median pore size (d50) of from about 0.01 micron to about 1 micron, and a value of (d90−d10)/d50 less than about 2, as measured by mercury porosimetry. An example of a support includes an inorganic porous support.
Opening claim text (preview).
What is claimed is: 1. A substrate, comprising: a support; and a porous inorganic membrane disposed on a surface of the support, the porous inorganic membrane having (i) an average thickness of from about 0.5 micron to about 30 microns, (ii) a porosity of from about 30% to about 65%, (iii) a median pore size (d50) of from about 0.01 micron to about 1 micron, (iv) a value of (d90−d10)/d50 less than about 2, as measured by mercury porosimetry, and (v) a single modal pore size distribution. 2. The substrate of claim 1 wherein the porous inorganic membrane has an average thickness of from about 1 micron to about 10 microns. 3. The substrate of claim 1 wherein the support is an inorganic porous support. 4. The substrate of claim 3 wherein the inorganic porous support is in the form of a honeycomb monolith. 5. The substrate of claim 3 wherein the inorganic porous support comprises a ceramic comprising cordierite, alpha-alumina, mullite, aluminum titanate, titania, zirconia, ceria or combinations thereof. 6. The substrate of claim 1 , wherein the porous inorganic membrane comprises a porosity from about 48% to about 65%. 7. The substrate of claim 1 , wherein the support is an inorganic porous support comprising a median pore size greater than the median pore size of the porous inorganic membrane. 8. The substrate of claim 1 , wherein the porous inorganic membrane comprises a porosity of from about 44% to about 65%.
supported · CPC title
Aluminium oxide · CPC title
Silicium oxide · CPC title
Drying · CPC title
Plural void-containing components · CPC title
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