Alternating current circuit breaker with self-test capability

Patent metadata

Field	Value
Publication number	US-10176957-B2
Application number	US-201415103927-A
Country	US
Kind code	B2
Filing date	Dec 4, 2014
Priority date	Dec 12, 2013
Publication date	Jan 8, 2019
Grant date	Jan 8, 2019

Abstract

A method of executing a self-test of an alternating current circuit breaker involves executing a self-test of the circuit breaker for each of a plurality of functional blocks, wherein a sequence and timing of the executing a self-test for each of the plurality of functional blocks is programmed in and executed under control of a processing unit, and entering a failure mode of the circuit breaker upon detection of a failure status in any one of the functional blocks. The alternating current circuit breaker includes a live line between a live supply connecting terminal and a live load connecting terminal, and a neutral line between a neutral supply connecting terminal and a neutral load connecting terminal, the plurality of functional blocks, and the processing unit, which is connected to the first and second galvanic separation switch, the bypass switch and the semiconductor switch element.

First claim

The invention claimed is:

1. A method of executing a self-test of an alternating current circuit breaker, the method comprising:
executing a self test of the circuit breaker for each of a plurality of functional blocks, wherein a sequence and timing of the executing a self-test for each of the plurality of functional blocks is programmed in and executed under control of a processing unit, and
entering a failure mode of the circuit breaker upon detection of a failure status in any one of the functional blocks,
wherein the alternating current circuit breaker comprises:
a live line between a live supply connecting terminal and a live load connecting terminal, and a neutral line between a neutral supply connecting terminal and a neutral load connecting terminal for connecting an alternating current load to a mains supply,
the plurality of functional blocks, the plurality of functional blocks comprising:
a bypass switch functional block comprising a bypass switch in the live line and associated operation circuitry;
a first galvanic separation functional block comprising a first galvanic separation switch in the live line and associated operation circuitry;
a second galvanic separation functional block comprising a second galvanic separation switch in the neutral line and associated operation circuitry; and
a semiconductor switch functional block comprising a semiconductor switch element connected parallel to the bypass switch, and

the processing unit, the processing unit being connected to the first and second galvanic separation switches, the bypass switch and the semiconductor switch element.

2. The method according to claim 1 , wherein the entering the failure mode comprises controlling the first and second galvanic separation switches to open or controlling all switches to open.

3. The method according to claim 1 , wherein the alternating current circuit breaker further comprises a communication interface connected to the processing unit, and
wherein the entering the failure mode comprises transmitting a failure message via the communication interface.

4. The method according to claim 3 , wherein the transmitting a failure message further comprises providing at least one of a visual warning signal or an oral warning signal.

5. The method according to claim 1 , wherein the execution of the self-test further comprises executing a retest of a functional block with a failure status before entering the failure mode.

6. The method according to claim 1 , wherein execution of the self-test of the bypass switch functional block comprises opening the bypass switch for a period of less than about 10 ms during normal operation and monitoring a voltage across the semiconductor switch element.

7. The method according to claim 1 , wherein execution of the self-test of the first or second galvanic separation switch functional blocks comprises opening the first or second galvanic separation switch for a period of less than about 10 ms during normal operation, and monitoring a voltage between the live load connecting terminal and the neutral load connecting terminal.

8. The method according to claim 7 , wherein the first and second galvanic separation switch functional blocks are tested subsequently.

9. The method according to claim 1 , wherein execution of the self-test of the semiconductor switch functional block comprises opening the semiconductor switch element for a short duration, during the period wherein the bypass switch is opened, and monitoring a voltage between the live load connecting terminal and the neutral load connecting terminal.

10. The method according to claim 9 , wherein the execution of the self-test of the semiconductor switch functional block is executed in both a positive half period and a negative half period of the mains supply.

11. The method according to claim 1 , wherein the plurality of functional blocks comprises a short circuit and overcurrent detection functional block connected to the processing unit,
and wherein the processing unit is further arranged to execute a self-test of the short circuit and overcurrent detection functional block by injection of a predetermined current in the live line.

12. The method according to claim 1 , wherein the plurality of functional blocks comprises a faultcurrent detection functional block connected to the processing unit,
and wherein the processing unit is further arranged to execute a self-test of the faultcurrent detection functional block by injection of a predetermined current in the live line.

13. The method according to claim 1 , wherein the plurality of functional blocks further comprises a power supply connected to elements of the alternating current circuit breaker for providing operating power thereto, and
wherein the processing unit is arranged to execute the self-test of the power supply continuously.

14. The method according to claim 1 , wherein the processing unit is arranged to execute a self-test of the processing unit itself in a continuous manner.

15. An alternating current circuit breaker comprising:
a live line between a live supply connecting terminal and a live load connecting terminal, and a neutral line between a neutral supply connecting terminal and a neutral load connecting terminal for connecting an alternating current load to a mains supply,
a plurality of functional blocks, the plurality of functional blocks comprising:
a bypass switch functional block comprising a bypass switch in the live line and associated operation circuitry;
a first galvanic separation functional block comprising a first galvanic separation switch in the live line and associated operation circuitry;
a second galvanic separation functional block comprising a second galvanic separation switch in the neutral line and associated operation circuitry; and
a semiconductor switch functional block comprising a semiconductor switch element connected parallel to the bypass switch, and

a processing unit, the processing unit being connected to the first and second galvanic separation switches, the bypass switch and the semiconductor switch element,
wherein the processing unit is configured to control a sequence and timing of execution of a self-test of the circuit breaker for each of the plurality of functional blocks, and
wherein the circuit breaker is configured to enter a failure mode upon detection of a failure status in any one of the functional blocks.

Assignees

• Eaton Ind Netherlands Bv
• Eaton Intelligent Power Ltd

Inventors

• Niehoff Ronaldus

Classifications

• G01R31/3277

  of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches · CPC title

• H02H3/335

  the main function being self testing of the device · CPC title

• H01H83/04 Primary

  with testing means for indicating the ability of the switch or relay to function properly · CPC title

• H01H2071/124

  with a hybrid structure, the solid state trip device being combined with a thermal or a electromagnetic trip · CPC title

• H02H3/044

  Checking correct functioning of protective arrangements, e.g. by simulating a fault (for differential current circuit breakers H02H3/335) · CPC title