System and method for modular data center

Patent metadata

Field	Value
Publication number	US-10172261-B2
Application number	US-201615274398-A
Country	US
Kind code	B2
Filing date	Sep 23, 2016
Priority date	Oct 3, 2013
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

The present disclosure relates to a unit structure for use in forming a modular data center. The unit structure may have an elongated frame structure forming a rectangular-like subsystem, and may be adapted to be supported above a floor surface. At least one conduit may be integrated into the elongated frame structure for supplying a fluid to an area defined by the elongated frame structure.

First claim

What is claimed is:

1. A unit structure for use in forming a modular data center, the unit structure comprising:
an elongated frame structure including a perimeter frame structure, forming a rectangular-like subsystem, and adapted to be supported above a floor surface and above a plurality of equipment racks by a plurality of vertical structural support columns;
a roof panel secured to the perimeter frame structure and extending along substantially an entire length of the elongated frame structure, for containing cold air within a cold aisle formed below the roof panel;
at least one conduit integrated into the elongated frame structure for supplying a fluid to an internal area defined by the elongated frame structure, the conduit being supported above the equipment racks by the unit structure; and
a panel coupled to and extending vertically adjacent to the elongated frame which also forms the cold aisle on one side of the equipment racks and a hot aisle on an opposite side, along substantially an entire length of the unit structure parallel to a length of the unit structure.

2. The unit structure of claim 1 , wherein the fluid is one of water and a fire suppression agent.

3. The unit structure of claim 1 , wherein the unit structure further includes built in lighting fixtures.

4. The unit structure of claim 1 , further comprising at least one built in cable tray.

5. A modular data center comprising:
a plurality of unit structures arranged generally parallel to one another, the unit structures each adapted to be supported elevationally above a floor by support elements, and wherein adjacently positioned pairs of the unit structures form hot aisles therebetween through which hot air generated from data center components may be channeled;
each said unit structure forming an elongated structure having:
a frame structure;
a roof panel for helping to form a cold aisle elevationally below the roof panel; and
at least one integrated lighting fixture disposed within the frame structure; and
at least one cable tray supported from the frame structure so as to be suspended from the unit structure, and wherein the cable tray is supported by a hanger, the hanger in turn being coupled to the frame structure; and
wherein the hanger is pivotally supported from the frame structure such that the hanger and cable tray are pivotable between a deployed position and a stowed positioned.

6. The modular data center of claim 5 , wherein at least one of the unit structures further comprises at least one conduit for supplying a fluid within an area inside the unit structure in the event of a hazardous situation within the unit structure.

7. The modular data center of claim 6 , wherein the conduit is used to supply at least one of water and a fire suppression agent.

8. The modular data center of claim 5 , further comprising:
the roof panel being supported by the frame structure;
a ceiling panel spaced apart from the roof panel for defining a volume through which the hot air from one of the hot aisles may be received and channeled; and
the roof panel helping to form a cold aisle between adjacent rows of data center components disposed below the unit structure, the cold aisle being configured for channeling cold air between the data center components.

9. The modular data center of claim 5 , wherein the unit structures each include a plurality of foldable panels configured to be suspended below the unit structures to help contain cold air within the cold aisle; and
wherein the foldable panels of each said unit structure are foldable into a space efficient configuration disposed closely adjacent the roof panel to facilitate shipping and packaging.

10. The modular data center of claim 8 , further comprising a plurality bridging ceiling panels disposed between adjacent ones of the unit structures, to assist in forming the hot aisles.

11. A modular data center for housing a plurality of equipment racks along one another in a row, the modular data center comprising:
a plurality of unit structures arranged in rows generally parallel to one another and separated by a predetermined spacing, and supported above a floor surface by a plurality of vertically arranged support columns at perimeter portions of the unit structures, the unit structures each unit structure having a rectangular frame structure having four corners, the rectangular frame structure defining a volume forming a cold aisle on a first side of the equipment racks, and a hot aisle on an opposite side of the equipment racks, wherein the hot aisle if formed by the predetermined spacing, and
each one of the plurality of unit structures having a perimeter frame structure having four corners associated with the rectangular frame structure, each of the four corners being adapted to engage an associated one of the plurality of vertically arranged support columns, such that the unit structures are supported elevationally above a floor by support elements at a height sufficient to enable a plurality of the equipment racks to be positioned below the unit structures;
the unit structures each defining a width sufficient to enable a pair of rows of equipment racks to be positioned underneath each said unit structure, with the equipment rows facing one another and spaced apart to form a portion of the cold aisle extending longitudinally between them; and
each said unit structure forming an elongated structure having a built in lighting fixture.

12. The modular data center of claim 11 , further comprising at least one bridging ceiling panel forming a ceiling for the hot aisle to help contain hot air generated from data center components.

13. The modular data center of claim 11 , wherein the modular data center further comprises a conduit for supplying a fluid.

14. The modular data center of claim 13 , wherein the conduit is configured to supply at least one of water or a fire suppression substance.

15. The modular data center of claim 11 , further comprising an integrated cable tray for supporting cabling.

16. The modular data center of claim 11 , further including at least one foldable panel for helping to form a hot aisle.

17. A modular unit structure configured to be used with an additional one or more of the modular unit structures to help form a modular data center, the modular unit structure including:
a frame forming an elongated frame structure;
at least one roof panel secured supported by the frame;
a plurality of supports for supporting the frame above a floor;
at least one ceiling panel supported by the frame in spaced apart relation to the roof panel to form a volume between the ceiling panel and the roof panel, the volume operating to receive only hot air from at least two adjacently positioned ones of the unit structures, the hot air originating from a hot aisle formed between adjacently placed ones of the unit structures, where the hot air originates from data center components positioned below the unit structure, and where the data center components are positioned in two rows facing one another;
the unit structure further operating to help form a cold aisle between the two rows of data center components, through which cold air is circulated;
wherein additional ones of the unit structures are able to be disposed adjacent one another in a plurality of rows to form a modularly expandable data center; and
a plurality of deployable panels supported from the frame for pivoting movement forming at least one of the hot aisles or at least one of the cold aisles when moved from a stowed position into a deployed position.

Assignees

• Liebert Corp
• Vertiv Corp

Inventors

• Wilcox Eric
• Hoeffner John
• Sinkovic Stjepan
• Rancic Denis
• GJURANIC Zeljko

Classifications

• E04B1/34807

  Elements integrated in a skeleton · CPC title

• H05K7/1497

  Rooms for data centers; Shipping containers therefor · CPC title

• E04B1/34869

  Elements for special technical purposes, e.g. with a sanitary equipment · CPC title

• H05K7/20745 Primary

  within rooms for removing heat from cabinets, e.g. by air conditioning device · CPC title

• H05K7/20709

  for server racks or cabinets; for data centers, e.g. 19-inch computer racks · CPC title