System and method for modular data center

Patent metadata

Field	Value
Publication number	US-9572288-B2
Application number	US-201414504081-A
Country	US
Kind code	B2
Filing date	Oct 1, 2014
Priority date	Oct 3, 2013
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A modular data center is disclosed. The modular data center may have a plurality of unit structures arranged generally parallel to one another. A plurality of supports may be used for supporting the unit structures elevationally above a floor, and wherein adjacent ones of the unit structures form hot aisles therebetween through which hot air generated from data center components may be channeled. Each unit structure may form an elongated structure having a frame structure, a roof panel supported by the frame structure, and a ceiling panel. The unit structures may be used to channel cold air to the data center components and hot air from the hot aisles out from the unit structures.

First claim

What is claimed is:

1. A modular data center comprising:
a plurality of unit structures arranged generally parallel to one another;
a plurality of supports for supporting the unit structures elevationally above a floor, and wherein adjacent ones of the unit structures form hot aisles therebetween through which hot air generated from data center components is channeled;
each said unit structure forming an elongated structure having:
a frame structure;
a roof panel supported by the frame structure; and
a ceiling panel spaced apart from the roof panel for defining a volume through which the hot air from one of the hot aisles is received and channeled;
the roof panel helping to form a cold aisle between adjacent rows of data center components disposed below the unit structure, the cold aisle being configured for channeling cold air between the data center components; and

further comprising at least one penthouse exhaust structure configured to be supported above the hot aisles and arranged perpendicularly, relative to the unit structures, to span across at least a subplurality of adjacent ones of the unit structures, the penthouse exhaust structure including at least one fan for exhausting the hot air only from the hot aisles associated with adjacent pairs of the subplurality of unit structures to an ambient environment.

2. The modular data center of claim 1 , wherein the unit structures each include a plurality of foldable panels configured to be suspended below the unit structures to help contain cold air within the cold aisle.

3. The modular data center of claim 2 , wherein the foldable panels of each said unit structure are foldable into a space efficient configuration disposed closely adjacent the roof panel to facilitate shipping and packaging.

4. The modular data center of claim 1 , wherein each said penthouse exhaust structure includes a plurality of exhaust fans arranged in opposing fashion.

5. The modular data center of claim 1 , further comprising a plurality of the penthouse exhaust structures arranged to extend generally perpendicular to the unit structures.

6. The modular data center of claim 1 , further comprising a plurality bridging ceiling panels disposed between adjacent ceiling panels of adjacently positioned ones of the unit structures, to assist in forming the hot aisles.

7. The modular data center of claim 1 , wherein the unit structures each comprise at least one cable tray supported from the frame structure so as to be suspended from the unit structure.

8. The modular data center of claim 7 , wherein the cable tray is supported by a hanger, the hanger in turn being coupled to the frame structure.

9. The modular data center of claim 8 , wherein the hanger is pivotally supported from the frame structure such that the hanger and cable tray are pivotable between a deployed position and a stowed positioned.

10. The modular data center of claim 1 , further comprising a modular cooling unit adapted to be positioned adjacent to the unit structures so as to provide a cooling airflow into the cold aisle of at least one of the unit structures.

11. The modular data center of claim 1 , further comprising a plurality of modular cooling units adapted to be disposed generally perpendicular to common ends of the cold aisles of the unit structures, to generate a plurality of cooling airflows that are directed into the cold aisles of the unit structures.

12. The modular data center of claim 1 , further comprising at least one of:
a modular power supply unit;
a modular power cabinet unit;
a modular uninterruptible power supply (UPS) unit; and
a modular power distribution unit (PDU).

13. The modular data center of claim 1 , further comprising:
a modular power supply unit;
a modular power cabinet unit;
a modular uninterruptible power supply (UPS) unit; and
a modular power distribution unit (PDU); and
wherein the modular power supply unit, the modular power cabinet unit, the modular uninterruptible power supply (UPS) unit and the modular power distribution unit (PDU) each have approximately a common length, width and height.

14. The modular data center of claim 13 , wherein the length and the width are the same as a length and width of the unit structure.

15. The modular data center of claim 1 , wherein the unit structures are configured to form two halls for the modular data center, and further comprising a modular office storage section separating the two halls.

16. A method for forming a modular data center comprising:
providing a plurality of unit structures each having a frame, each said unit structure operating to help form a cold aisle through which cold air is circulated, and a hot aisle through which hot air is circulated;
supporting the unit structures above a floor to allow data center components to be positioned under each of the unit structures in two rows facing each other to help form the cold aisle;
using one said row of each of the two rows of data center components from adjacent ones of the unit structures to help form the hot aisle therebetween;
further configuring each of the unit structures to form a volume, defined at least in in part by a ceiling panel and at least in part by a roof panel, through which the hot air from one of the hot aisles may be received and channeled;
further using the roof panel to help form the cold aisle between adjacent rows of data center components disposed below the unit structure, the cold aisle being configured for channeling cold air between the data center components;
further using a penthouse exhaust structure supported above unit structures, and arranged perpendicularly to the unit structures, to span a plurality of adjacent hot aisles and to receive the hot air from the plurality of adjacent hot aisles; and
further using a fan in the penthouse exhaust structure to help draw only the hot air from the plurality of adjacent hot aisles upwardly into the penthouse exhaust structure and to exhaust the hot air received within the penthouse exhaust structure to an ambient environment.

17. The method of claim 16 , further comprising using
a plurality of foldable panels operably associated with each of the unit structures to help form the cold aisle associated with each said unit structure.

18. The method of claim 16 , further comprising using at least one of:
a modular cooling unit to generate cold air to be circulated into the cold aisle;
a modular power supply unit;
a modular power cabinet unit to supply power to the data center components disposed adjacent the cold aisles;
a modular uninterruptible power supply (UPS) unit to supply power to the data center components; and
a modular power distribution unit (PDU) for distributing power to the data center components.

Assignees

• Liebert Corp

Inventors

• Wilcox Eric
• Hoeffner John
• Sinkovic Stjepan
• Rancic Denis
• GJURANIC Zeljko

Classifications

• E04B1/34869

  Elements for special technical purposes, e.g. with a sanitary equipment · CPC title

• H05K7/1497

  Rooms for data centers; Shipping containers therefor · CPC title

• E04B1/34807

  Elements integrated in a skeleton · CPC title

• H05K7/20709

  for server racks or cabinets; for data centers, e.g. 19-inch computer racks · CPC title

• H05K7/20745 Primary

  within rooms for removing heat from cabinets, e.g. by air conditioning device · CPC title