Method for forming metal particle layer and light emitting device fabricated using metal particle layer formed by the method

Patent metadata

Field	Value
Publication number	US-10161046-B2
Application number	US-201314405113-A
Country	US
Kind code	B2
Filing date	Jul 22, 2013
Priority date	Jul 24, 2012
Publication date	Dec 25, 2018
Grant date	Dec 25, 2018

Abstract

Disclosed is a method for forming a metal particle layer having irregular structures in a simpler manner. The method includes bringing a base into contact with an activation solution including a metal compound, an organic acid activator, and a complexing agent. The base is oxidized by the organic acid activator to produce electrons and the metal compound is reduced by the electrons to deposit metal particles on the surface of the base. Also disclosed is a method for fabricating a light emitting device with improved light extraction efficiency that uses a metal particle layer formed by the above method.

First claim

What is claimed is:

1. A method for forming a metal particle layer, the method comprising:
bringing a base into contact with an activation solution comprising a metal compound, an organic acid activator, and a complexing agent, wherein the base is oxidized by the organic acid activator to produce electrons and the metal compound is reduced by the electrons to deposit metal particles on a surface of the base, and
removing a metal oxide film formed when the base comes into contact with oxygen in air, before formation of the metal particle layer by using an aqueous solution of the organic acid activator,
wherein the activation solution further comprises an alkylene glycol monoalkyl ether.

2. The method according to claim 1 , wherein the metal particle layer has nanosized irregular structures.

3. The method according to claim 2 , wherein the irregularities have a height of 10 to 1,000 nm.

4. The method according to claim 1 , wherein the base comprises at least one element selected from the group consisting of indium, tin, zinc, aluminum, gallium, antimony, iridium, ruthenium, nickel, silver, and gold.

5. The method according to claim 4 , wherein the base comprises at least one element or compound selected from the group consisting of indium tin oxide (ITO), indium zinc oxide (IZO), indium zinc tin oxide (IZTO), indium aluminum zinc oxide (IAZO), indium gallium zinc oxide (IGZO), indium gallium tin oxide (IGTO), aluminum zinc oxide (AZO), antimony tin oxide (ATO), gallium zinc oxide (GZO), IrO x , RuO x , Ni, Ag, and Au.

6. The method according to claim 1 , wherein the metal particle layer is formed by dipping the base in the activation solution once or more.

7. The method according to claim 1 , wherein the metal compound comprises at least one compound selected from the group consisting of metal salts, metal oxides, and metal hydrates comprising palladium, silver, gold, copper, gallium, titanium, tantalum, ruthenium, tin, platinum or an alloy thereof.

8. The method according to claim 1 , wherein the concentration of the metal compound in the activation solution is from 0.001 to 5 g/L.

9. The method according to claim 1 , wherein the organic acid activator is an organic acid having 1 to 10 carbon atoms.

10. The method according to claim 1 , wherein the organic acid activator comprises at least one organic acid selected from the group consisting of citric acid, oxalic acid, malonic acid, malic acid, tartaric acid, acetic acid, fumaric acid, lactic acid, formic acid, propionic acid, butyric acid, iminodiacetic acid, glyoxylic acid, and ascorbic acid.

11. The method according to claim 1 , wherein the organic acid activator is an aliphatic polycarboxylic acid having 2 to 10 carbon atoms.

12. The method according to claim 1 , wherein the complexing agent comprises at least one compound selected from the group consisting of HCl, HF, and NHF 3 .

Assignees

• Lg Chemical Ltd

Inventors

• Han Hee
• Kim Kyungjun

Classifications

• H01L33/38

  Electricity · mapped topic

• C23C18/44

  using reducing agents · CPC title

• H01L33/405

  Electricity · mapped topic

• C23C18/48 Primary

  Coating with alloys · CPC title

• H01L2933/0016

  Electricity · mapped topic