Counter electrode for electrochromic devices

Patent metadata

Field	Value
Publication number	US-10156762-B2
Application number	US-201515527194-A
Country	US
Kind code	B2
Filing date	Nov 20, 2015
Priority date	Mar 31, 2009
Publication date	Dec 18, 2018
Grant date	Dec 18, 2018

Abstract

The embodiments herein relate to electrochromic stacks, electrochromic devices, and methods and apparatus for making such stacks and devices. In various embodiments, an anodically coloring layer in an electrochromic stack or device is fabricated to include nickel tungsten tantalum oxide (NiWTaO). This material is particularly beneficial in that it is very transparent in its clear state.

First claim

What is claimed is:

1. A method of fabricating an electrochromic stack, the method comprising:
forming a cathodically coloring layer comprising a cathodically coloring electrochromic material; and
forming an anodically coloring layer comprising nickel tungsten tantalum oxide.

2. The method of claim 1 , wherein the nickel tungsten tantalum oxide has an atomic ratio of Ni:(W+Ta) that is between about 1.5:1 and 3:1.

3. The method of claim 2 , wherein the atomic ratio of Ni:(W+Ta) in the nickel tungsten tantalum oxide is between about 1.5:1 and 2.5:1.

4. The method of claim 1 , wherein the nickel tungsten tantalum oxide has an atomic ratio of W:Ta that is between about 1:1 and 2:1.

5. The method of claim 1 , wherein forming the anodically coloring layer comprises sputtering one or more sputter targets each comprising at least one metal selected from the group consisting of nickel, tungsten, and tantalum to form the nickel tungsten tantalum oxide.

6. The method of claim 1 , wherein the anodically coloring layer is substantially amorphous.

7. The method of claim 1 , wherein the cathodically coloring layer and the anodically coloring layer are formed in direct physical contact with one another, without a separate ion conductor layer deposited between them, and further comprising converting a portion of the cathodically coloring layer and/or a portion of the anodically coloring layer to form an ion conducting and electrically insulating interfacial region between the cathodically coloring and anodically coloring layers.

8. The method of claim 1 , wherein the anodically coloring layer comprises two or more sub-layers that have different compositions and/or morphologies.

9. The method of claim 1 , wherein the cathodically coloring electrochromic material comprises tungsten oxide.

10. The method of claim 1 , wherein the cathodically coloring layer comprises a bilayer or a graded layer, and wherein a portion of the cathodically coloring layer is superstoichiometric with respect to oxygen.

11. An electrochromic device stack, comprising:
a cathodically coloring layer comprising a cathodically coloring material; and
an anodically coloring layer comprising nickel tungsten tantalum oxide.

12. The electrochromic device stack of claim 11 , wherein the nickel tungsten tantalum oxide has an atomic ratio of Ni:(W+Ta) that is between about 1.5:1 and 3:1.

13. The electrochromic device stack of claim 12 , wherein the atomic ratio of Ni:(W+Ta) in the nickel tungsten tantalum oxide is between about 1.5:1 and 2.5:1.

14. The electrochromic device stack of claim 11 , wherein the nickel tungsten tantalum oxide has an atomic ratio of W:Ta that is between about 1:1 and 2:1.

15. The electrochromic device stack of claim 11 , wherein the anodically coloring layer is substantially amorphous.

16. The electrochromic device stack of claim 11 , wherein the anodically coloring layer comprises two or more sub-layers having different compositions and/or morphologies.

17. The electrochromic device stack of claim 11 , wherein the cathodically coloring material comprises tungsten oxide.

18. The electrochromic device stack of claim 11 , wherein the cathodically coloring layer comprises a bilayer or a graded layer, and wherein a portion of the cathodically coloring layer is superstoichiometric with respect to oxygen.

19. A composition of matter comprising:
(a) nickel;
(b) tungsten;
(c) tantalum; and
(d) oxygen,
wherein the composition comprises an atomic ratio of Ni:(W+Ta) that is between about 1.5:1 and 3:1, and

an atomic ratio of W:Ta that is between about 0.1:1 and 6:1.

20. The composition of claim 19 , wherein the atomic ratio of Ni:(W+Ta) is between about 1.5:1 and 2.5:1.

21. The composition of claim 19 , wherein the atomic ratio of W:Ta is between about 1:1 and 2:1.

22. The composition of claim 19 , wherein the composition is provided as an amorphous matrix with nanocrystals distributed throughout, wherein the nanocrystals have a mean diameter of about 50 nm or less.

Assignees

• View Inc

Inventors

• Gillaspie Dane
• Kailasam Sridhar K
• Rozbicki Robert T

Classifications

• G02F1/1525 Primary

  characterised by a particular ion transporting layer, e.g. electrolyte · CPC title

• C23C10/28

  using solids, e.g. powders, pastes · CPC title

• G02F2001/1502

  complementary cell · CPC title

• C03C2217/94

  Transparent conductive oxide layers [TCO] being part of a multilayer coating · CPC title

• G02F1/13439

  characterised by their electrical, optical, physical properties; materials therefor; method of making · CPC title