Method of removing a growth substrate from a layer sequence

Patent metadata

Field	Value
Publication number	US-10147647-B2
Application number	US-201615558743-A
Country	US
Kind code	B2
Filing date	Mar 14, 2016
Priority date	Mar 19, 2015
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

A method of detaching a growth substrate from a layer sequence includes introducing at least one wafer composite into an etching bath containing an etching solution such that the etching solution is located at least in regions within separating trenches, repeatedly varying a pressure of a base pressure prevailing in the etching bath with at least one pressure variation device, and detaching the growth substrate, wherein at least one of 1-3 is satisfied: 1) a buffer chamber attached to the etching bath and connected thereto is provided and the volume variation is effected by a movement of a piston or hydraulic plunger introduced into the buffer chamber, 2) the volume variation is at least partly effected with a compressor attached to the etching bath, and 3) the pressure variation is at least partly effected by at least one of removal of a gas and a liquid from the etching bath or by addition of at least one of the gas and the liquid thereto.

First claim

The invention claimed is:

1. A method of detaching a growth substrate from a layer sequence comprising:
A) providing at least one wafer composite comprising the growth substrate, the layer sequence applied to the growth substrate, and a carrier attached to a top surface of the layer sequence remote from the growth substrate, wherein
the layer sequence is patterned in a multiplicity of regions spaced apart in lateral directions and separated from one another by a multiplicity of separating trenches, and
the separating trenches connect to one another,

B) introducing the at least one wafer composite into an etching bath containing an etching solution such that the etching solution is located at least in regions within the separating trenches,
C) repeatedly varying a pressure of a base pressure prevailing in the etching bath with at least one pressure variation device, and
D) detaching the growth substrate,

wherein at least one of 1)-3) is satisfied:
1) prior to B) a buffer chamber attached to the etching bath and connected thereto is provided and a volume variation is effected by a movement of a piston or hydraulic plunger introduced into the buffer chamber,
2) the volume variation is at least partly effected with a compressor attached to the etching bath, and
3) the pressure variation is at least partly effected by at least one of removal of a gas and a liquid from the etching bath or by addition of at least one of the gas and the liquid thereto, the removal is effected with a first vacuum pump connected to the etching bath and the addition is effected with a gas inlet connected to the etching bath.

2. The method according to claim 1 , wherein at least the etching solution located within the separating trenches has gas bubbles, the pressure variation giving rise to an alteration in the volume of the gas bubbles and, accordingly, in a convection of the etching solution within the separating trenches.

3. The method according to claim 1 , wherein the pressure variation comprises a temporal change between a maximum pressure, corresponding to at least 2 times the base pressure, and a minimum pressure corresponding to at most 0.2 times the base pressure.

4. The method according to claim 1 , wherein the pressure variation takes place temporally periodically at a variation frequency of at least 0.01 Hz and at most 15 kHz.

5. The method according to claim 1 , wherein the pressure variation includes a volume variation between a minimum volume and a maximum volume around a base volume of the etching bath, the maximum volume corresponding to at least 3 times and the minimum volume corresponding to at most 0.5 times the base volume.

6. The method according to claim 1 , wherein the removal is effected with a first vacuum pump connected to the etching bath and the addition is effected with a gas inlet connected to the etching bath.

7. The method according to claim 1 , wherein prior to or during C), the etching bath is introduced into an ultrasonic bath, and an ultrasonic radiation is applied to the etching bath.

8. The method according to claim 1 , wherein the etching bath is heated using a heater to a process temperature which is at least 80° C. and at most the temperature at the thermodynamic critical point of the etching solution.

9. The method according to claim 1 , wherein during steps B) to D) a wedge is inserted between the growth substrate and the carrier.

Assignees

• Osram Opto Semiconductors Gmbh

Inventors

• Klemp Christoph
• Englhard Marco

Classifications

• H10P72/744

  Details of chemical or physical process used for separating the auxiliary support from a device or a wafer · CPC title

• H10P95/11 Primary

  Separation of active layers from substrates · CPC title

• H10P72/0428

  Apparatus for mechanical treatment or grinding or cutting · CPC title

• H10P72/0426

  with the semiconductor substrates being dipped in baths or vessels · CPC title

• H10P72/74

  using temporarily an auxiliary support · CPC title