Crankcase ventilation for turbocharged engine

Patent metadata

Field	Value
Publication number	US-10145277-B2
Application number	US-201715645422-A
Country	US
Kind code	B2
Filing date	Jul 10, 2017
Priority date	Oct 28, 2014
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

An internal combustion engine for an automotive vehicle has an intake manifold receiving fresh air via an inlet duct. The engine includes a crankcase. A turbocharger is provided having a compressor with an inlet coupled to the inlet duct and an outlet coupled to the intake manifold. A first vent line couples the crankcase with the compressor inlet. A second vent line couples the crankcase with the compressor outlet and intake manifold. The second vent line has a valve blocking air flow into the crankcase and allowing air flow out from the crankcase. The first vent line comprises a dual-acting valve having a first flow capacity into the crankcase and a second flow capacity out from the crankcase which is greater than the first flow capacity. Thus, crankcase ventilation is optimized for both engine idle and high engine load conditions.

First claim

What is claimed is:

1. A vehicle comprising: an internal combustion engine with an intake manifold receiving fresh air via an inlet duct, wherein the engine includes a crankcase; a turbocharger having a compressor with an inlet coupled to the inlet duct and an outlet coupled to the intake manifold; a first vent line coupling the crankcase with the compressor inlet; and a second vent line coupling the crankcase with the compressor outlet and intake manifold, the second vent line having a valve blocking air flow into the crankcase and allowing air flow out from the crankcase; wherein the first vent line comprises a dual-acting check valve controlled by flow direction in the first vent line and having a first flow capacity into the crankcase and a second flow capacity out from the crankcase which is greater than the first flow capacity, wherein the dual-acting check valve comprises a movable element and a valve body with a valve seat which opens to permit air flow out from the crankcase with the second flow capacity, and wherein the dual-acting check valve comprises a bypass passage which is always open and is configured to provide the first flow capacity.

2. The vehicle of claim 1 wherein the valve of the second vent line is comprised of a check valve.

3. The vehicle of claim 1 wherein the bypass passage is formed in the valve body.

4. The vehicle of claim 1 wherein the bypass passage is formed in the movable element.

5. A ventilation system for a crankcase of a turbocharged combustion engine, comprising: a vent line coupling the crankcase to a low pressure side of a turbocharger; and a check valve in the vent line comprising a movable element, a valve body with a valve seat and an always open bypass passage formed in one of the valve body or the movable element having a first capacity into the crankcase supplying air during engine idling, wherein the movable element opens from the valve seat with a unidirectional second capacity greater than the first capacity out from the crankcase to vent engine blowby during operation of the turbocharger.

Assignees

• Ford Global Tech Llc

Inventors

• Newman Christopher W
• Ford Roy A

Classifications

• F01M13/0011

  Breather valves · CPC title

• F01M13/00

  Crankcase ventilating or breathing · CPC title

• F01M2013/027

  with a turbo charger or compressor · CPC title

• F02M25/06

  adding lubricant vapours · CPC title

• F01M13/02 Primary

  by means of additional source of positive or negative pressure · CPC title