Power converter

Patent metadata

Field	Value
Publication number	US-10136564-B2
Application number	US-201715718526-A
Country	US
Kind code	B2
Filing date	Sep 28, 2017
Priority date	Sep 30, 2016
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

A power converter includes a stack of a plurality of semiconductor modules, each of which incorporates semiconductor elements, and a plurality of cooling conduits, though each of which a coolant flows to cool the semiconductor modules, at least one electronic component electrically connected to the semiconductor modules, and a cooling plate for cooling the at least one electronic component. The stack, the at least one electronic component, and the cooling plate are arranged in a stacking direction of the stack. The cooling plate is connected to the cooling conduits and has an intra-plate pathway formed therein thorough which the coolant flows in a direction perpendicular to the stacking direction. The cooling plate has a larger area than each cooling conduit when viewed from the stacking direction.

First claim

What is claimed is:

1. A power converter comprising:
a stack of a plurality of semiconductor modules, each of which incorporates semiconductor elements, and a plurality of cooling conduits, though each of which a coolant flows to cool the semiconductor modules;
at least one electronic component electrically connected to the semiconductor modules; and
a cooling plate for cooling the at least one electronic component,
wherein the stack, the at least one electronic component, and the cooling plate are arranged in a stacking direction of the stack,
the cooling plate is connected to the cooling conduits and has an intra-plate pathway formed therein thorough which the coolant flows in a direction perpendicular to the stacking direction,
the cooling plate has a greater area than each cooling conduit as viewed from the stacking direction.

2. The power converter according to claim 1 , further comprising a casing accommodating the stack, wherein the casing has an opening extending therethrough in the stacking direction, and the opening is sealed by the cooling plate.

3. The power converter according to claim 1 , wherein an area of the at least one electronic component, facing the cooling plate, is greater than an area of each semiconductor module, facing the cooling conduits.

4. The power converter according to claim 1 , wherein:
the at least one electronic component comprises two electronic components; and
the cooling plate is interposed between the two electronic components.

5. A power converter comprising:
a stack of a plurality of electronic components configuring a power conversion circuit and a plurality of cooling conduits each having a pathway formed therein through which a coolant flows to cool the electronic components; and
a plurality of pipes connected to the respective cooling conduits, the plurality of pipes defining pathways of the coolant between any two of the cooling conduits adjacent to each other in a stacking direction of the stack and pathways of the coolant between the cooling conduit that is one of the plurality of the cooling conduits at one end of the stack in its stacking-direction and an external device operative to cool and circulate the coolant, wherein;
the plurality of cooling conduits comprise a plurality of communication cooling conduits and at least one separation cooling conduit, each communication cooling conduit being connected to the pipes at both ends in an extensional direction of a pathway of the communication cooling conduit, all the pipes connected to the communication cooling conduit and the pathway in the communication cooling conduit being in fluid communication with each other, the at least one separation cooling conduit having a through hole formed therein and a separator, the through hole being formed at one end of the separation cooling conduit in the extensional-direction and extending therethrough in the stacking direction, the separator being interposed between the through hole and the pathway of the separation cooling conduit to separate them from each other;
flow-channel pipes, of the plurality of pipes, are connected to the pathway of the separation cooling conduit on both sides of the separation cooling conduit in the stacking direction, and through pipes, of the plurality of pipes, are connected to the through hole of the separation cooling conduit on both sides of the separation cooling conduit in the stacking direction;
on one side of the separation cooling conduit in the stacking direction, the flow-channel pipe is disposed separately from the through pipe in the extensional direction, and on the other side of the separation cooling conduit in the stacking direction, the flow-channel pipe is disposed adjacent to the through pipe to form a pair of pipes; and
at least one of the electronic components is disposed adjacent to the pair of pipes in the extensional direction.

6. The power converter according to claim 5 , wherein the through pipe and the flow-channel pipe defining the pair of pipes are adjacent to each other in a direction perpendicular to both the stacking direction and the extensional direction.

7. The power converter according to claim 5 , wherein:
the plurality of electronic components comprise a plurality of semiconductor modules each incorporating semiconductor elements and at least one large electronic component electrically connected to the semiconductor modules and having a larger volume than each semiconductor module; and
the at least one large electronic component is disposed adjacent to the pair of pipes in the extensional direction.

8. The power converter according to claim 5 , wherein the separation cooling conduit has a larger area than each communication cooling conduit as viewed from the stacking direction.

9. The power converter according to claim 5 , wherein the separation cooling conduit is one of the plurality of cooling conduits disposed at one end of the stack in the stacking direction.

10. The power converter according to claim 9 , further comprising a casing accommodating at least part of the stack, the casing having an opening formed in a side wall thereof extending through the side wall in the stacking direction, wherein:
the opening is sealed by the separation cooling conduit;
the pair of pipes are disposed outside the casing; and
the electronic component is disposed outside the casing and adjacent to the pair of pipes.

11. The power converter according to claim 5 , wherein the at least one separation cooling conduit is other than cooling conduits of the plurality of cooling conduits on both ends of the stack in the stacking direction.

12. A power converter comprising:
a stack of a plurality of semiconductor modules, each of which incorporates semiconductor elements, and a plurality of cooling conduits, though each of which a coolant flows;
an electronic component disposed adjacent to the stack in a stacking direction of the stack and electrically connected to the semiconductor modules;
a pressure applying member pressing the stack against the electronic component;
a casing housing the stack, the electronic component, and the pressure applying member, the casing having an adjacent side wall that is one of side walls of the casing, adjacent to the electronic component in the stacking direction, the adjacent side wall having an opening that opens toward the stacking direction; and
a cooling plate having a pathway formed therein, through which the coolant flows, the cooling plate sealing the opening from the outside of the casing, the cooling plate being secured to the casing so as to cool the electronic component from an opposite side of the electronic component from a side thereof on which the stack is disposed, wherein:
the electronic component comprises a body electrically connected to the semiconductor modules and at least one protrusion protruding from the body, and is fastened to the casing; and
the casing comprises an abutment that the at least one protrusion abuts from the stacking direction.

13. The power converter according to claim 12 , wherein the at least one protrusion protrudes from the body of the electronic component in a direction perpendicular to the stacking direction.

14. The power converter according to claim 12 , wherein the adjacent side wall comprises the abutment.

15. The power converter according to claim 12 , wherein the abutment is formed separately from the adjacent side wall.

16. The power converter according to claim 15 , wherein the at least one protrusion protrudes from an end of the body of the electronic component on the same side of the body as the

Assignees

• Denso Corp

Inventors

• Takeuchi Kazuya
• Hirasawa Naoki
• Ichijo Hiromi
• Oono Shingo
• Oizumi Takuya

Classifications

• H05K7/20927

  Liquid coolant without phase change · CPC title

• H05K7/2089

  for power electronics, e.g. for inverters for controlling motor · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• H02M3/28

  using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC · CPC title

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title