Cleaning method of oil tank and cleaning device of same

Patent metadata

Field	Value
Publication number	US-10130978-B2
Application number	US-201514885242-A
Country	US
Kind code	B2
Filing date	Oct 16, 2015
Priority date	Oct 20, 2014
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

Crude oil is discharged from an oil tank. A nozzle is inserted into a support opening formed in advance on a roof of the oil tank. A cleaning liquid containing LCO is injected from the nozzle over the sludge accumulated inside the oil tank after the crude oil is discharged from the oil tank. The cleaning liquid in which the sludge is dissolved is discharged from the oil tank and is returned to the oil tank for recycle cleaning. Subsequently, the cleaning liquid in which the sludge is dissolved is discharged from the oil tank.

First claim

The invention claimed is:

1. A method of cleaning an inside of an oil tank provided with a roof having an existing opening, the method comprising:
a preparation step of inserting a nozzle into the existing opening;
a cleaning step of injecting from the nozzle cleaning liquid comprising LCO (Light Cycle Oil) obtained by distillation of hydrocarbon oil by fluid catalytic cracking to sludge accumulated in the inside of the oil tank after crude oil is discharged from the oil tank to dissolve the sludge with cleaning liquid, discharging cleaning liquid in which the sludge is dissolved from the oil tank, and returning cleaning liquid in which the sludge is dissolved to the oil tank; and
a sludge discharging step of discharging cleaning liquid in which the sludge is dissolved from the oil tank after cleaning the inside of the oil tank, wherein
the cleaning step comprises: a circulation step of discharging cleaning liquid in which the sludge is dissolved from the oil tank and returning cleaning liquid in which the sludge is dissolved to the oil tank; and a back-flow step of back-flowing cleaning liquid in which the sludge is dissolved in a direction opposite from a circulation direction of cleaning liquid in which the sludge is dissolved in the circulation step,
the sludge comprises a soft sludge forming an upper layer and a hard sludge forming a lower layer,
the cleaning liquid comprises a soft sludge cleaning liquid for dissolving the soft sludge and a hard sludge cleaning liquid for dissolving the hard sludge,
the soft sludge cleaning liquid comprises the LCO and crude oil,
the hard sludge cleaning liquid comprises the LCO and a chemical agent comprising a surfactant and limonene,
the cleaning step comprises: a soft sludge cleaning step of cleaning the soft sludge with the soft sludge cleaning liquid; and a hard sludge cleaning step of cleaning the hard sludge with the hard sludge cleaning liquid,
in the soft sludge cleaning step, the circulation step is conducted for a predetermined time and subsequently the back-flow step is conducted, and
in the hard sludge cleaning step, the circulation step and the back-flow step are repeated.

2. The method according to claim 1 , wherein
the hard sludge cleaning liquid comprises an amount of the LCO at 1.0 time or more relative to an amount of the hard sludge accumulated in the oil tank.

3. The method according to claim 2 , wherein
the hard sludge cleaning liquid comprises crude oil.

4. The method according to claim 3 , wherein
the sludge discharging step comprises: a soft sludge discharging step of discharging the cleaning liquid in which the soft sludge is dissolved from the oil tank; and a hard sludge discharging step of discharging the cleaning liquid in which the hard sludge is dissolved from the oil tank, and
the hard sludge cleaning step is conducted after the soft sludge discharging step.

5. The method according to claim 1 , wherein
the preparation step comprises a sludge measurement step of measuring an amount of the sludge accumulated in the inside of the oil tank after the crude oil is discharged and before the nozzle is inserted to the existing opening.

6. The method according to claim 1 , wherein
the sludge discharging step comprises a sludge measurement step of measuring an amount of the sludge accumulated in the inside of the oil tank.

7. The method according to claim 1 , wherein
the sludge discharging step further comprises feeding water to the oil tank after the fluid in which the sludge is dissolved is discharged.

Assignees

• Softard Ind Co Ltd
• Jx Nippon Oil & Energy Corp
• Jxtg Nippon Oil & Energy Corp

Inventors

• Kawakami Katsuhiko
• Xu Guiqing
• Kidokoro Masayuki
• Uchida Yasuo
• Kato Masanao
• Mitsuhata Masanao
• Sugihara Shouzou
• Mitsuta Tsukasa
• Nakazawa Takayuki

Classifications

• B01F5/02

  Operations & Transport · mapped topic

• B01D21/2472

  Means for fluidising the sediments, e.g. by jets or mechanical agitators · CPC title

• B08B9/0933 Primary

  Removing sludge or the like from tank bottoms · CPC title

• B01F25/20

  Jet mixers, i.e. mixers using high-speed fluid streams (using jets to create vortex flow B01F25/10) · CPC title