Positive electrode active material, preparing method thereof, and lithium secondary battery including positive electrode comprising the positive electrode active material

Patent metadata

Field	Value
Publication number	US-10128499-B2
Application number	US-201615342671-A
Country	US
Kind code	B2
Filing date	Nov 3, 2016
Priority date	Nov 5, 2015
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A positive electrode active material includes a lithium composite oxide and a zirconium oxide coating layer and a lithium zirconium oxide coating layer that are in a form of sequential layers on the lithium composite oxide.

First claim

What is claimed is:

1. A positive electrode active material, comprising:
a lithium composite oxide; and
a zirconium oxide coating layer and a lithium zirconium oxide coating layer that are in a form of sequential layers on the lithium composite oxide, at least one of the zirconium oxide coating layer and the lithium zirconium oxide coating layer being directly on the lithium composite oxide.

2. The positive electrode active material as claimed in claim 1 , wherein the lithium composite oxide is a compound represented by Formula 1:
Li a Ni x Co y Mn 1-x-y-z M′ z O 2   [Formula 1]

wherein, in Formula 1, M′ is at least one metal selected from boron (B), magnesium (Mg), aluminum (Al), chromium (Cr), vanadium (V), titanium (Ti), iron (Fe), zirconium (Zr), zinc (Zn), silicon (Si), yttrium (Y), niobium (Nb), gallium (Ga), tin (Sn), molybdenum (Mo) and tungsten (W); and
0.8<a≤1.3, 0<x≤1, 0<y≤1, 0<z≤1, and x+y+z≤1.

3. The positive electrode active material as claimed in claim 1 , wherein an amount of the lithium zirconium oxide is in a range of about 0.05 mol % to about 5 mol % relative to the total molar amount of a transition metal of the lithium composite oxide.

4. The positive electrode active material as claimed in claim 1 , wherein an amount of the zirconium oxide is in a range of about 0.05 mol % to about 5 mol % relative to the total molar amount of a transition metal of the lithium composite oxide.

5. The positive electrode active material as claimed in claim 1 , wherein a thickness of the lithium zirconium oxide coating layer and a thickness of the zirconium oxide coating layer are each in a range of about 1 nm to about 20 nm.

6. The positive electrode active material as claimed in claim 1 , wherein:
the lithium zirconium oxide coating layer is a first lithium zirconium oxide coating layer that is directly on the lithium composite oxide, and the positive electrode active material further includes a second lithium zirconium oxide coating layer on the zirconium oxide coating layer, and
the first lithium zirconium oxide coating layer has a thickness of about 5 nm or less.

7. A method of preparing a positive electrode active material for a lithium secondary battery, the method comprising:
mixing and drying a lithium composite oxide, a zirconium precursor, and a solvent; and
adding a lithium precursor to the resultant of the mixing and drying process, and
heat-treating the resultant having the lithium precursor added thereto to prepare the positive electrode active material as claimed in claim 1 .

8. The method as claimed in claim 7 , wherein the heat-treating is performed at a temperature in a range of about 600° C. to about 900° C.

9. The method as claimed in claim 7 , wherein an amount of the zirconium precursor is in a range of about 0.05 mol % to about 5 mol % relative to the total molar amount of a transition metal of the lithium composite oxide.

10. The method as claimed in claim 7 , wherein an amount of the lithium precursor is in a range of about 0.01 part to about 2.0 parts by weight based on 100 parts by weight of the lithium composite oxide.

11. The method as claimed in claim 7 , wherein the zirconium precursor is or includes zirconium acetylacetonate, zirconium hydroxide, zirconium carbonate, or zirconium acetate.

12. A lithium secondary battery, comprising a positive electrode active material, the positive active material including:
a lithium composite oxide; and
a zirconium oxide coating layer and a lithium zirconium oxide coating layer that are in a form of sequential layers on the lithium composite oxide, at least one of the zirconium oxide coating layer and the lithium zirconium oxide coating layer being directly on the lithium composite oxide.

13. The lithium secondary battery as claimed in claim 12 , wherein the lithium composite oxide is a compound represented by Formula 1:
Li a Ni x Co y Mn 1-x-y-z M′ z O 2   [Formula 1]

wherein, in Formula 1 , M′ is at least one metal selected from boron (B), magnesium (Mg), aluminum (Al), chromium (Cr), vanadium (V), titanium (Ti), iron (Fe), zirconium (Zr), zinc (Zn), silicon (Si), yttrium (Y), niobium (Nb), gallium (Ga), tin (Sn), molybdenum (Mo) and tungsten (W); and
0.8<a≤1.3, 0<x≤1, 0<y≤1, 0≤z<1, and x+y+z≤1.

14. The lithium secondary battery as claimed in claim 12 , wherein an amount of the lithium zirconium oxide is in a range of about 0.05 mol % to about 5 mol % based on a total amount of a transition metal of the lithium composite oxide.

15. The lithium secondary battery as claimed in claim 12 , wherein an amount of the zirconium oxide is in a range of about 0.05 mol % to about 5 mol % relative to a total molar amount of a transition metal of the lithium composite oxide.

16. The lithium secondary battery as claimed in claim 12 , wherein a thickness of the lithium zirconium oxide coating layer and a thickness of the zirconium oxide coating layer are each in a range of about 1 nm to about 20 nm.

17. The lithium secondary battery as claimed in claim 12 , wherein:
the lithium zirconium oxide coating layer is a first lithium zirconium oxide coating layer that is directly on the lithium composite oxide, and the positive active material further includes a second lithium zirconium oxide coating layer being on the zirconium oxide coating layer, and
the first lithium zirconium oxide coating layer has a thickness of about 5 nm or less between the lithium composite oxide and the zirconium oxide coating layer.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Song Yumi
• Hong Mingzi
• Jeon Gyuran
• Park Dohyung
• Kim Minhan
• Moon Joongho

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M4/628

  Inhibitors, e.g. gassing inhibitors, corrosion inhibitors · CPC title