Transparent pane with an electrical heating layer, and production process therefor

Patent metadata

Field	Value
Publication number	US-10124770-B2
Application number	US-201213983046-A
Country	US
Kind code	B2
Filing date	Feb 8, 2012
Priority date	Feb 16, 2011
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A transparent pane with an electrical heating layer extends at least over a part of the pane surface and can be electrically connected to a power source. The transparent pane is electrically connected through a strip-shaped first bus bar and a strip-shaped second bus bar, which are electrically conductively connected directly to the heating layer over the entire strip length. In a method for producing the transparent pane the zone heating element is electrically conductively connected directly to at least one first flat ribbon cable and to at least one second flat ribbon cable in an electrical parallel circuit with respect to the heating field.

First claim

The invention claimed is:

1. A transparent pane comprising:
an electrical heating layer, which extends at least over a part of a transparent pane surface connectable via connection means to a power source, wherein the connection means comprise a strip-shaped first bus bar and a strip-shaped second bus bar, which are respectively electrically conductively connected directly to the electrical heating layer over an entire strip length such that after application of a supply voltage, a heating current flows over an electrical heating field formed by the electrical heating layer, wherein the strip-shaped first bus bar is electrically conductively connected in direct contact to at least one first flat ribbon cable and the strip-shaped second bus bar is electrically conductively connected in direct contact to at least one second flat ribbon cable, wherein the at least one first flat ribbon cable and the at least one second flat ribbon cable are connected to a same supply voltage of the power source, and
at least one heating-field-free pane zone, in which at least one electrical zone heating element is disposed, which has an ohmic resistance such that the heating-field-free pane zone is heatable by applying the supply voltage, wherein the electrical zone heating element is electrically conductively connected in direct contact to the at least one first flat ribbon cable and to the at least one second flat ribbon cable in an electrical parallel circuit with respect to the electrical heating field, wherein:
the electrical zone heating element is not directly electrically conductively connected to both the strip-shaped first bus bar and the strip-shaped second bus bar,
the at least one electrical zone heating element is formed from a one-piece heating wire,
the electrical zone heating element is powered by an electrical current directly through the at least one first flat ribbon cable and the at least one second flat ribbon cable, thereby avoiding conduction of said electrical current through the strip-shaped first bus bar and the strip-shaped second bus bar.

2. The transparent pane according to claim 1 , wherein one or more connection sections are disposed, for the electrical conductive connection of the electrical zone heating element to the at least one first and the at least one second flat ribbon cables, at least by regions in physical contact with the heating layer, wherein the regions of the one or more connection sections disposed in contact with the heating layer are provided with an electrically insulating sheathing against an environment.

3. The transparent pane according to claim 1 , wherein one or more connection sections are disposed, for the electrical conductive connection of the electrical zone heating element to the at least one first and the at least one second flat ribbon cable, at least by regions in a heating-layer-free edge zone of the at least one heating-field-free pane zone.

4. The transparent pane according to claim 1 , wherein the transparent pane is implemented as a composite pane with two individual panes bonded to each other by a thermoplastic adhesive layer, wherein the heating layer is situated on at least one surface of the two individual panes or on a surface of a carrier arranged between the two individual panes, or both on at least one surface of the two individual panes and a surface of a carrier arranged between the two individual panes, and wherein the at least one electrical zone heating element is disposed between the two individual panes.

5. The transparent pane according to claim 4 , wherein the at least one electrical zone heating element is embedded at least by sections in the thermoplastic adhesive layer.

6. The transparent pane according to claim 1 , wherein the heating wire has a diameter in the range from 35 μm to 150 μm.

7. The transparent pane according to claim 1 , wherein the heating wire has at least one curved wire section, wherein the curved wire section has a radius of curvature of more than 4 mm.

8. The transparent pane according to claim 1 , wherein the transparent pane is implemented as a motor vehicle windshield, and wherein the at least one heating-field-free pane zone serves as a resting or parked position of windshield wipers provided to wipe the transparent pane.

9. The transparent pane according to claim 8 , wherein the electrical zone heating element is disposed overlapping the second strip-shaped bus bar disposed adjacent a lower edge of the transparent pane.

10. The transparent pane according to claim 1 , wherein the heating wire is designed such that with the supply voltage in the range from 12 volts to 24 volts, a de-icing power in the range from 300 W/m 2 to 1000 W/m 2 of pane surface is made available.

11. A method for producing a transparent pane comprising:
electrically connecting via connection means an electrical heating layer, which extends at least over a part of a transparent pane surface, to a power source, wherein the connection means comprise a strip-shaped first bus bar and a strip-shaped second bus bar, which are respectively electrically conductively connected in direct contact to the electrical heating layer over an entire strip length such that after application of a supply voltage, a heating current flows over a heating field formed by the electrical heating layer, wherein the strip-shaped first bus bar is electrically conductively connected in direct contact to at least one first flat ribbon cable and the strip-shaped second bus bar is electrically conductively connected in direct contact to at least one second flat ribbon cable,
implementing a heating-field-free pane zone whereby at least one electrical zone heating element, which has an ohmic resistance such that the heating-field-free pane zone is heatable by applying the supply voltage, wherein the at least one electrical zone heating element is laid in the form of a one-piece heating wire, and
electrically conductively connecting the at least one electrical zone heating element directly to the at least one first flat ribbon cable and to the at least one second flat ribbon cable in an electrical parallel circuit with respect to the heating field, wherein the electrical zone heating element is not directly electrically conductively connected to the first bus bar and the second bus bar,
wherein the at least one electrical zone heating element is powered by an electrical current directly through the at least one first flat ribbon cable and the at least one second flat ribbon cable, thereby avoiding conduction of said electrical current through the strip-shaped first bus bar and the strip-shaped second bus bar.

12. The method according to claim 11 , wherein the at least one electrical zone heating element is disposed at least by sections in physical contact with, but electrically insulated against, the heating layer.

Assignees

• Reul Bernhard
• Lisinski Susanne
• Schall Guenther
• Velden Sabine
• Saint Gobain

Inventors

• Reul Bernhard
• Lisinski Susanne
• Schall Guenther
• Velden Sabine

Classifications

• H01C17/02

  adapted for manufacturing resistors with envelope or housing (apparatus or processes for filling or compressing insulating material in heating element tubes H05B3/52) · CPC title

• H05B2203/013

  Heaters using resistive films or coatings · CPC title

• B60S1/026 Primary

  using electrical means · CPC title

• H05B3/84 Primary

  Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields · CPC title

• Y10T29/49087

  with envelope or housing · CPC title