Apparatus for additive manufacturing of three-dimensional objects

Patent metadata

Field	Value
Publication number	US-10118225-B2
Application number	US-201715812959-A
Country	US
Kind code	B2
Filing date	Nov 14, 2017
Priority date	Nov 14, 2016
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

An apparatus (1) for additive manufacturing of three-dimensional objects (3) by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material (4) that can be solidified by means of an energy beam. The apparatus can include a process chamber (14) comprising a working plane (A) with a first working plane area (A1) and another working plane area (A2), a coating device (6) provided for forming construction material layers to be exposed selectively and to be solidified selectively in the construction plane (E) and comprising a coating element assembly group (8) which is movably supported, at least one coating element, a shielding device (18) provided for shielding the second working plane area (A2), wherein the shielding device (18) can include at least one shielding band (20) guided movably along supporting points (19).

First claim

The invention claimed is:

1. An apparatus ( 1 ) for additive manufacturing of three-dimensional objects ( 3 ) by successive, selective layer-by-layer exposure and thus successive, selective layer-by-layer solidification of construction material layers of construction material ( 4 ) that can be solidified by an energy beam, comprising:
a process chamber ( 14 ) comprising a working plane (A) which comprises a first working plane area (A 1 ) comprising a construction plane (E) and a second working plane area (A 2 ) in which at least a part of a coating device ( 6 ) is arranged,
wherein the coating device ( 6 ) provided for forming construction material layers to be exposed selectively and to be solidified selectively in the construction plane (E) and comprising a coating element assembly group ( 8 ) which is movably supported, especially relative to the construction plane (E), via a guiding device ( 9 ) and comprises at least one coating element, and
a shielding device ( 18 ) provided for shielding the second working plane area (A 2 ) from the intrusion of construction material ( 4 ) or impurities arising related to the process, wherein the shielding device ( 18 ) comprises at least one shielding band ( 20 ) guided movably along supporting points ( 19 ) which defines an interior ( 21 ), wherein the coating element assembly group ( 8 ) is coupled for movement with the shielding band ( 20 ) and the guiding device ( 9 ) guiding the coating element assembly group ( 8 ) is arranged or formed inside the interior ( 21 ).

2. An apparatus according to claim 1 , characterized in that the shielding device ( 18 ) comprises at least one outer shielding element ( 22 ) extending at least sectionally along the outer circumference of the shielding band ( 20 ), wherein the outer shielding element ( 22 ) abuts to the outer circumference of the shielding band ( 20 ) contacting it sectionally so that a movement of the shielding band ( 20 ) relative to the outer shielding element ( 22 ) results in a stripping effect of the outer shielding element ( 22 ).

3. An apparatus according to claim 2 , characterized in that the shielding device ( 18 ) comprises at least two outer shielding elements ( 22 ) in an opposing arrangement.

4. An apparatus according to claim 3 , characterized in that a respective outer shielding element ( 22 ) is arranged or formed in a deflection area in which the shielding band ( 20 ) is deflected via a supporting point ( 19 ) from a first extension direction to a second extension direction running angularly to that.

5. An apparatus according to claim 1 , characterized in that an outer shielding element ( 22 ) comprises at least in the area contacting the outer circumference of the shielding band ( 20 ) a stripping section made of elastic material, especially elastomer, felt, or cellular material.

6. An apparatus according to claim 1 , characterized in that an outer shielding element ( 22 ) is moved subject to force, especially subject to spring force, towards the outer circumference of the shielding band ( 20 ).

7. An apparatus according to claim 1 , characterized in that the shielding device ( 18 ) comprises at least one inner shielding element ( 23 ) extending at least sectionally along the inner circumference of the shielding band ( 20 ), wherein the inner shielding element ( 23 ) abuts to the inner circumference of the shielding band ( 20 ) contacting it sectionally so that a movement of the shielding band ( 20 ) relative to the inner shielding element ( 23 ) results in a stripping effect of the shielding element ( 23 ).

8. An apparatus according to claim 7 , characterized in that an inner stripping element ( 23 ) extends along the inner circumference of the shielding band ( 20 ) between two supporting points ( 19 ) along which the shielding band ( 20 ) extends.

9. An apparatus according to claim 7 , characterized in that an inner shielding element ( 23 ) is formed as or at least comprises a brush element which comprises several stripping bristles.

10. An apparatus according to claim 3 , characterized in that a free end of a first outer shielding element ( 22 ) facing a free end of a second outer shielding element ( 22 ) is arranged in the range of a first free end of an inner shielding element ( 23 ) facing it and a free end of the second outer shielding element ( 22 ) facing a free end of the first outer shielding element ( 22 ) is arranged in the range of a second free end of the inner shielding element ( 23 ) facing it.

11. An apparatus according to claim 10 , characterized in that in the area in which a free end of a first outer shielding element ( 22 ) facing a free end of a second outer shielding element ( 22 ) is arranged in the range of a first free end of the inner shielding element ( 23 ) facing it, an injection device comprising at least one, especially nozzle-type, injection element for blowing in or injecting, especially inert, gas is arranged or formed, and/or
in the area in which a free end of the second outer shielding element ( 22 ) facing a free end of the first outer shielding element ( 22 ) is arranged in the range of a second free end of the inner shielding element ( 23 ) facing it, an injection device comprising at least one, especially nozzle-type, injection element for blowing in or injecting, especially inert, gas is arranged or formed.

12. An apparatus according to claim 1 , characterized in that the shielding band ( 20 ) has at least one recess ( 25 ) which is reached through by the coating element assembly group ( 8 ), especially a coating arm ( 11 ) associated with it, at right angles to its longitudinal extension, wherein the coupling for movement between the shielding band ( 20 ) and the coating element assembly group ( 8 ) is formed by the coating element assembly group ( 8 ) reaching through the recess ( 25 ) in the shielding band ( 20 ).

13. An apparatus according to claim 1 , characterized in that the shielding band ( 20 ) has two free ends, wherein a first free end is attached to the coating element assembly group ( 8 ), especially to a coating arm ( 11 ) associated with it, via a first attachment point and a second free end is attached to the coating element assembly group ( 8 ), especially a coating arm ( 11 ) associated with it, via a second attachment point, wherein the coupling for movement between the shielding band ( 20 ) and the coating element assembly group ( 8 ) is formed by the attachment of the free ends of the shielding band ( 20 ) to the coating element assembly group ( 8 ), especially the coating arm associated with it.

14. An apparatus according to claim 1 , characterized in that the guiding device ( 9 ) comprises one or more, especially rail-like, guiding element(s) ( 9 a , 9 b ) provided for, especially linearly, movably supported guiding of the coating element assembly group ( 8 ) along a movement axis defined by the guiding elements ( 9 a , 9 b ).

15. An apparatus according to claim 1 , characterized in that the guiding device ( 9 ) is arranged or formed, especially hanging, above the working plane (A).

16. An apparatus according to claim 1 , characterized in that the coating element assembly group ( 8 ) comprises a first coating element in the form of a coating arm ( 11 ) coupled for movement with the guiding device ( 9 ) and another coating element in the form of a coating blade element ( 10 ) arranged on the coating arm ( 11 ) forming a coating blade.

Assignees

• Cl Schutzrechtsverwaltungs Gmbh

Inventors

• Stammberger Jens
• Hofmann Alexander
• Winiarski Daniel

Classifications

• B29C64/205 Primary

  Means for applying layers · CPC title

• B22F12/67

  Blades · CPC title

• B22F12/53

  Nozzles · CPC title

• B22F12/22

  Driving means · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title