Intake module of a fresh air system

Patent metadata

Field	Value
Publication number	US-10107238-B2
Application number	US-201615557799-A
Country	US
Kind code	B2
Filing date	Mar 7, 2016
Priority date	Mar 13, 2015
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

An intake module of a fresh air system for an internal combustion engine may include a housing having openings through which fresh air is flowable, and a control device for controlling a cross-section of the openings. The control device may include at least one control staff rotationally mounted about an axis rotation on the housing by at least one bearing bracket, and at least one control valve rotationally fixed on the control shaft for at least one of the openings. The housing may have at least one bearing receiving portion having an insertion opening through which the bearing bracket may be inserted in an insertion direction oriented perpendicularly to the axis of rotation. The bearing bracket may have a first bearing part having a first bearing section on which the control shaft rests with a circumferential section, and a second bearing part having a second bearing section opposite the first bearing section on which the control shaft rests with a second circumferential section opposite the first circumferential section. The bearing parts may each have an inner surface facing one another in a transverse direction perpendicular to the axis of rotation and insertion direction, and at least one flat positioning surface extending perpendicularly to the transverse direction and raised from the inner surface. The positioning surfaces of the first and second bearing parts may rest flat against each other, and a gap may be formed in the transverse direction between the inner surfaces outside the positioning surfaces.

First claim

The invention claimed is:

1. An intake module of a fresh air system for an internal combustion engine, comprising:
a housing having a plurality of openings through which fresh air is flowable;
a control device for controlling a cross-section of at least one of the openings through which flow can take place;
wherein the control device includes at least one control shaft and at least one control valve arranged in a rotationally fixed manner on the control shaft for the at least one of the openings;
wherein the at least one control shaft is rotationally mounted about an axis of rotation on the housing by at least one bearing bracket;
wherein the housing has at least one bearing receiving portion for receiving the at least one bearing bracket, the at least one bearing receiving portion having an insertion opening;
wherein the at least one bearing bracket is inserted in an insertion direction oriented perpendicularly to the axis of rotation through the insertion opening into the at least one bearing receiving portion;
wherein the at least one bearing bracket has a first bearing part and a second bearing part;
wherein the first bearing part has a first bearing section on which the control shaft rests with a first circumferential section;
wherein the second bearing part has a second bearing section opposite the first bearing section on which the control shaft rests with a second circumferential section opposite the first circumferential section;
wherein the two bearing parts each have an inner surface which face one another in relation to a transverse direction oriented perpendicular to the axis of rotation and perpendicular to the insertion direction and which each have at least one flat positioning surface extending perpendicularly to the transverse direction and raised from the inner surface;
wherein the at least one positioning surface of the first bearing part rests flat against the at least one positioning surface of the second bearing part; and
wherein a gap is formed in the transverse direction between the inner surfaces outside the positioning surfaces.

2. The intake module according to claim 1 , wherein the two bearing parts outside the bearing sections in a region of the inner surfaces are exclusively in contact with one another via the positioning surfaces in the transverse direction.

3. The intake module according to claim 1 , wherein the gap is formed in the insertion direction on both sides of the positioning surfaces abutting against one another in the transverse direction between the inner surfaces.

4. The intake module according to claim 1 , wherein the gap completely penetrates the at least one bearing bracket in a longitudinal direction running parallel to the axis of rotation.

5. The intake module according to claim 1 , wherein the two bearing parts do not contact one another on a side of the control shaft facing away from the positioning surfaces.

6. The intake module according to claim 5 , wherein the two bearing parts have a tear-off edge on a side of the control shaft facing away from the positioning surfaces.

7. The intake module according to claim 1 , wherein the two bearing parts are separate modules at least when the at least one bearing bracket is inserted in the at least one bearing receiving portion.

8. The intake module according to claim 1 , wherein at least two positioning surfaces are formed in each case at the two bearing parts on each inner surface.

9. The intake module according to claim 8 , wherein two of the positioning surfaces are spaced apart from one another in the insertion direction so that the gap is arranged in the insertion direction between the two of the positioning surfaces.

10. The intake module according to claim 1 , wherein:
the first bearing part has at least one guide pin protruding in the transverse direction on the inner surface of the first bearing part; and
the second bearing part has on its inner surface at least one guide opening complementary to the at least one guide pin oriented in the transverse direction, into which the at least one guide pin is inserted in the transverse direction.

11. The intake module according to claim 10 , wherein:
at least one guide pin is bordered by the positioning surface of the first bearing part; and
at least one guide opening is bordered by the positioning surface of the second bearing part.

12. The intake module according to claim 10 , wherein:
the first bearing part has at least two guide pins spaced apart from one another in at least one of the insertion direction and a longitudinal direction; and
the second bearing part has two guide openings complementary to the guide pins and which are spaced apart from one another in at least one of the insertion direction and the longitudinal direction.

13. The intake module according to claim 10 , wherein the second bearing part has at least one guide pin inserted in a guide opening formed on the first bearing part.

14. The intake module according to claim 1 , one of the first circumferential section or the second circumferential section is greater than 180°.

15. The intake module according to claim 1 , wherein a gap is provided in the circumferential direction between the first bearing section and the second bearing section.

16. The intake module according to claim 1 , wherein the bearing parts do not contact each other in an area of the bearing sections.

17. The intake module according to claim 1 , wherein:
the two bearing sections are not the same size,
one of the bearing parts with a larger bearing section than the other of the bearing parts has a projection which increases the bearing section of the one of the bearing parts in the circumferential direction; and
the other of the bearing parts with a smaller bearing section has a recess which reduces the bearing section of the other of the bearing parts in the circumferential direction, into which the projection engages.

18. The intake module according to claim 17 , wherein the two bearing parts do not contact each other in a region of the projection and the recess.

19. The intake module according to claim 1 , wherein the positioning surfaces abut against one another in a position plane in which the axis of rotation lies.

20. The intake module according to claim 1 , wherein:
the at least one bearing bracket has two outer surfaces on an outer side thereof, which face away from one another in the transverse direction and which each have at least one positioning block projecting therefrom; and
the at least one bearing receiving portion has on its inner side a complementary guide contour for each positioning block for alignment of the bearing bracket in a longitudinal direction parallel to the axis of rotation and in the transverse direction.

21. The intake module according to claim 20 , wherein:
each positioning block has two flat longitudinal positioning surfaces facing away from one another in relation to the longitudinal direction which extend parallel to one another and perpendicular to the longitudinal direction; and
for each positioning block, the at least one bearing receiving portion has on its inner side two flat longitudinal guide surfaces facing one another in relation to the longitudinal direction, which extend parallel to one another and perpendicular to the longitudinal direction and against each of which one of the longitudinal positioning surfaces of the positioning block abuts in a flat manner.

22. The intake module according to claim 20 , wherein:

Assignees

• Mahle Int Gmbh

Inventors

• Dettinger Marco
• Endress Mathias
• Gueth Wolfgang

Classifications

• F02D9/107

  Manufacturing or mounting details · CPC title

• F02M35/10314

  Materials for intake systems (for sound damping F02M35/12; for air cleaners F02M35/02) · CPC title

• F02B27/0273 Primary

  Flap valves · CPC title

• F02B31/06

  Movable means, e.g. butterfly valves · CPC title

• F02M35/10354

  Joining multiple sections together (joining plastic materials together in general B29C65/00) · CPC title