Film containing a resin having a thiourethane bond and uses thereof

Patent metadata

Field	Value
Publication number	US-10106660-B2
Application number	US-201615160828-A
Country	US
Kind code	B2
Filing date	May 20, 2016
Priority date	Nov 13, 2009
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

Disclosed is a film composed of a resin having a thiourethane bond, wherein the molar ratio (S/N) of sulfur to nitrogen contained in the resin is equal to or more than 0.8 and less than 3. A method for manufacturing a film is also disclosed. The disclosed film is excellent in a balance among high refractive index, low birefringence and light transmittance, and further excellent in a balance of mechanical characteristics such as toughness, hardness and dimensional stability, so that effects of deformation and the like during processing are very small, and the film is further excellent in solvent resistance as well.

First claim

The invention claimed is:

1. A method for manufacturing a film comprising a resin having a thiourethane bond, comprising:
a step of obtaining the film by a casting method from a mixture of a compound having isocyanate groups and a compound having mercapto groups which are capable of forming a thiourethane bond,
wherein the molar ratio (S/N) of sulfur to nitrogen contained in said resin is equal to or more than 0.8 and less than 3,
the compound having mercapto groups contains at least one kind of compound having three or more mercapto groups,
the film has a thickness of from 0.1 to 200 μm, and
the film has the birefringence Δn xz in the thickness direction at a wavelength 590 nm of equal to or less than 8.0×10 −4 .

2. The method for manufacturing a film according to claim 1 ,
wherein the compound having isocyanate groups has one or more functional groups which are selected from an aromatic group, a heterocyclic group and an alicyclic group in the structure.

3. The method for manufacturing a film according to claim 1 ,
wherein the compound having isocyanate groups is selected from the group consisting of m-xylylene diisocyanate, 2,4-tolylene diisocyanate, m-phenylene diisocyanate and hexamethylene diisocyanate, and the compound having mercapto groups is one or more selected from the group consisting of 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and 1,1,3,3-tetrakis(mercaptomethylthio)propane.

4. The method for manufacturing a film according to claim 1 ,
wherein film has the refractive index in a sodium D line of equal to or more than 1.6, the in-plane birefringence Δn xy of a film having a film thickness of 1 to 200 μm at a wavelength 590 nm of equal to or less than 1.0×10 −2 , and the mean value of the light transmittance to the light having a wavelength 400 to 800 nm of equal to or more than 80%.

5. The method for manufacturing a film according to claim 1 ,
wherein the film is optical film.

Assignees

• Mitsui Chemicals Inc

Inventors

• Ishikawa Hisako
• Matsuda Toshinori
• Ono Yosuke
• Yagi Kazuo
• Kagayama Akifumi

Classifications

• C08J5/18 Primary

  Manufacture of films or sheets · CPC title

• G02B1/111

  using layers comprising organic materials · CPC title

• C08G18/7671

  containing only one alkylene bisphenyl group · CPC title

• B29L2011/00

  Optical elements, e.g. lenses, prisms · CPC title

• C08G18/7642

  containing at least two isocyanate or isothiocyanate groups linked to the aromatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate groups, e.g. xylylene diisocyanate or homologues substituted on the aromatic ring · CPC title