Battery support structure of vehicle body

Patent metadata

Field	Value
Publication number	US-10086880-B2
Application number	US-201715607592-A
Country	US
Kind code	B2
Filing date	May 29, 2017
Priority date	Nov 17, 2016
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A battery support structure of a vehicle includes a number of battery support members installed on a bottom surface of a rear floor of a vehicle body to support a battery unit. The battery support members include cross members for battery support extending in a widthwise direction of the vehicle body. A pair of side sills is installed on opposite sides of the rear floor. A rear cross member is installed on the bottom surface of the rear floor. At least one of the plurality of cross members for battery support is connected to the rear cross member and the side sill.

First claim

What is claimed is:

1. A battery support structure of a vehicle, the battery support structure comprising:
a plurality of battery support members configured to be installed on a bottom surface of a rear floor of a vehicle body to support a battery unit, wherein the plurality of battery support members comprise a plurality of cross members extending in a widthwise direction of the vehicle body;
two side sills configured to be installed on opposite sides of the rear floor;
a rear cross member is installed on the bottom surface of the rear floor, wherein at least one of the plurality of cross members is connected to the rear cross member and each of the side sills; and
a bulk head installed in an interior of an end of the rear cross member;
wherein at least one of the plurality of cross members for battery support, which is adjacent to an end portion of the rear cross member, is connected to the end portion of the rear cross member and the side sills via a connection member;
wherein the connection member comprises a first connection portion connected to the end portion of the rear cross member and a corresponding cross member for battery support; and
wherein the first connection portion is coupled to the bulk head through a coupling member so that the first connection portion is connected to the end portion of the rear cross member.

2. The battery support structure of claim 1 , wherein the connection member further comprises a second connection portion connected to an end portion of each of the side sills.

3. The battery support structure of claim 2 , further comprising two side members that are respectively installed on opposite sides of the rear floor, the side sills being respectively installed in a pair of side members.

4. The battery support structure of claim 3 , wherein the first connection portion comprises:
a top flange coupled to top portion of each of the side members;
a bottom flange coupled to bottom portion of each of the side members; and
a web connected to each of the side members and the end portion of the rear cross member.

5. The battery support structure of claim 4 , wherein the top flange of the first connection portion is coupled to the top portion of each of the side members through welding.

6. The battery support structure of claim 4 , wherein the bottom flange of the first connection portion is coupled to the bottom portion of each of the side members through welding, and an end portion of the cross member for battery support is coupled to the bottom flange of the first connection portion through a coupling member.

7. The battery support structure of claim 4 , wherein the web of the first connection portion is connected to each of the side members and the end portion of the rear cross member through a coupling member.

8. The battery support structure of claim 3 , wherein the second connection portion comprises:
a top flange coupled to top portion of each of the side sills through a coupling member;
a bottom flange coupled to bottom portion of each of the side sills through a coupling member; and
a web coupled to side wall of each of the side sills through a coupling member.

9. The battery support structure of claim 1 , further comprising a plurality of battery support lengthwise members extending in a lengthwise direction of the vehicle body.

10. The battery support structure of claim 9 , wherein the connection member further comprises a second connection portion connected to an end portion of each of the side sills.

11. The battery support structure of claim 10 , further comprising two side members that are respectively installed on opposite sides of the rear floor, the side sills being respectively installed in a pair of side frames.

12. The battery support structure of claim 11 , wherein the first connection portion comprises:
a top flange coupled to top portion of each of the side members;
a bottom flange coupled to bottom portion of each of the side members; and
a web connected to each of the side members and the end portion of the rear cross member.

13. A vehicle, comprising:
a vehicle body that includes a rear floor;
a plurality of battery support members installed on a bottom surface of the rear floor to support a battery unit, wherein the plurality of battery support members comprise a plurality of cross members for battery support extending in a widthwise direction of the vehicle body;
two side sills installed on opposite sides of the rear floor;
a rear cross member installed on the bottom surface of the rear floor, wherein at least one of the plurality of cross members for battery support is connected to the rear cross member and each of the side sills; and
a bulk head installed in an interior of an end of the rear cross member;
wherein at least one of the plurality of cross members for battery support, which is adjacent to an end portion of the rear cross member, is connected to the end portion of the rear cross member and the side sills via a connection member;
wherein the connection member comprises a first connection portion connected to the end portion of the rear cross member and a corresponding cross member for battery support; and
wherein the first connection portion is coupled to the bulk head through a coupling member so that the first connection portion is connected to the end portion of the rear cross member.

14. The vehicle of claim 13 , further comprising a plurality of battery support lengthwise members extending in a lengthwise direction of the vehicle body.

15. The vehicle of claim 14 , wherein the connection member further comprises a second connection portion connected to an end portion of each of the side sills.

16. The vehicle of claim 15 , further comprising two side members respectively installed on opposite sides of the rear floor, wherein the side sills are respectively installed in a pair of side members.

17. The vehicle of claim 16 , wherein the first connection portion comprises:
a top flange coupled to top portion of each of the side members;
a bottom flange coupled to bottom portion of each of the side members; and
a web connected to each of the side members and the end portion of the rear cross member.

18. The vehicle of claim 17 , wherein the top flange of the first connection portion is coupled to the top portion of each of the side members through welding;
wherein the bottom flange of the first connection portion is coupled to the bottom portion of each of the side members through welding, and an end portion of the cross member for battery support is coupled to the bottom flange of the first connection portion through a coupling member; and
wherein the web of the first connection portion is connected to each of the side members and the end portion of the rear cross member through a coupling member.

19. The vehicle of claim 16 , wherein the second connection portion comprises:
a top flange coupled to top portion of each of the side sills through a coupling member;
a bottom flange coupled to bottom portion of each of the side sills through a coupling member; and
a web coupled to side wall of each of the side sills through a coupling member.

20. The vehicle of claim 13 , further comprising a battery supported by the battery support members.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Son Kyung Hoon
• Kim Ki Hwan
• Kang Ki Nam

Classifications

• B60L50/64

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/202

  Casings or frames around the primary casing of a single cell or a single battery · CPC title

• B62D21/02

  comprising longitudinally or transversely arranged frame members · CPC title

• B60K1/04 Primary

  of the electric storage means for propulsion · CPC title