3D printing waste material handling and transfer

Patent metadata

Field	Value
Publication number	US-10061302-B2
Application number	US-201615143278-A
Country	US
Kind code	B2
Filing date	Apr 29, 2016
Priority date	Jun 18, 2015
Publication date	Aug 28, 2018
Grant date	Aug 28, 2018

Abstract

A waste removal and transfer assembly for a 3D printing system comprises a waste material remover and a waste material collector. The waste material remover comprises a movable waste removing element selectively movable into contact with a planerizer roller to remove 3D printing waste material from the planerizer roller. The waste material remover is coupled to translate with the planerizer roller and comprises an opening leading to a waste material receptacle configured to receive waste material and at least one port selectively operable to transfer waste material from the waste receptacle. The waste material collector has a receiving position that is stationary relative to the waste material remover. The waste material collector comprises an opening and a waste material storage recess to receive waste material transferred from the waste material remover via the at least one port and to store the received waste material for subsequent disposal.

First claim

We claim:

1. A waste material handling and transfer assembly for a 3D printing system, comprising:
a waste material remover comprising a movable waste removing element selectively movable into contact with a planerizer roller to remove 3D printing waste material from the planerizer roller, the waste material remover being coupled to translate with the planerizer roller and comprising an opening leading to a waste material receptacle configured to receive waste material and at least one port selectively operable to transfer waste material from the waste receptacle; and
a waste material collector having a receiving position stationary relative to the waste material remover, wherein the waste material collector comprises an opening and a waste material storage recess to receive waste material transferred from the waste material remover via the at least one port and to store the received waste material for subsequent disposal,
wherein the waste material remover is pivotable to at least two different positions comprising a first position in which the waste removing element is in contact with the planerizer roller and a second position in which the port of the waste material remover is aligned to transfer waste material from the waste material receptacle through the port and through the opening of the waste material collector into the waste material storage recess of the waste material collector.

2. The waste material handling and transfer assembly of claim 1 , wherein the waste material remover comprises a heating element operable to heat waste material in the waste material receptacle to maintain the waste material in a flowable state.

3. The waste material handling and transfer assembly of claim 1 , wherein the waste material remover is mounted to a stage of the 3D printing system to which a printhead is also mounted, and wherein the stage is selectively translatable back and forth in an X-axis direction during printing operations.

4. The waste material handling and transfer assembly of claim 1 , wherein the waste removing element is configured as a blade and positionable to tangentially contact a surface of the planerizer roller as the roller is rotating.

5. The waste material handling and transfer assembly of claim 1 , wherein the opening in the waste material receptacle comprises a slotted opening adjacent the waste removing element.

6. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector is configured with a cover member that can be selectively opened and closed.

7. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector comprises a collection bag formed of a flexible material.

8. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector comprises a heated element positioned adjacent the opening.

9. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector comprises a flexible bag and a frame having a first position for loading the flexible bag and a second position for supporting the flexible bag in an operating position.

10. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector comprises a wiper positioned to contact a printhead adjacent the waste material remover as the printhead translates past the waste material collector.

11. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector is accessible from a sliding drawer.

12. The waste material handling and transfer assembly of claim 1 , wherein the waste material collector is positioned below an opening defined in an X-axis base and the waste material remover is coupled to a laterally movable member that is selectively movable relative to the X-axis base.

13. The waste material handling and transfer assembly of claim 1 , wherein the waste material remover is configured to undergo a combined linear and sinusoidal movement as the waste material remover is pivoted to a position aligning the port with the waste material collector.

Assignees

• 3D Systems Inc

Inventors

• Jacobs Jos Wim
• Hult Nathan
• Newell Keith
• Snyder Keaton Jonathan Daniel
• Wong Jasper Kent
• Fricke Gustavo
• Summit Scott

Classifications

• B33Y40/00 Primary

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• G05B19/4099 Primary

  Surface or curve machining, making three-dimensional [3D] objects, e.g. desktop manufacturing · CPC title

• G05B2219/49023

  3-D printing, layer of powder, add drops of binder in layer, new powder · CPC title

• B08B1/005

  Operations & Transport · mapped topic

• B08B1/007

  Operations & Transport · mapped topic