High strength, light weight composite leaf spring and method of making
US-9597938-B2 · Mar 21, 2017 · US
US10059163B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10059163-B2 |
| Application number | US-201515118162-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 12, 2015 |
| Priority date | Feb 12, 2014 |
| Publication date | Aug 28, 2018 |
| Grant date | Aug 28, 2018 |
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A leaf spring for a wheel suspension of a motor vehicle, comprises a first spring part made from a fiber reinforced plastic material and a second spring part made from a steel material. The first spring part and the second spring part are connected to each other. The ratio of the length of the first spring part to the length of the second spring part is larger than two. A leaf spring assembly can include such a leaf spring and receiving devices.
Opening claim text (preview).
The invention claimed is: 1. A leaf spring assembly for a wheel suspension of a motor vehicle, comprising: a leaf spring with a first spring part made from a fibre reinforced plastic material and a second spring part made from a steel material, namely spring steel, wherein the first spring part comprises a first spring end portion of the leaf spring and wherein the second spring part comprises a second spring end portion of the leaf spring, wherein the first spring part and the second spring part are longitudinally connected to each other in a connecting region arranged longitudinally between the first spring end portion and the second spring end portion, wherein a ratio of a length of the first spring part to a length of the second spring part is greater than two, and wherein in a relaxed condition the first spring part comprises a lower convex curvature and the second spring part, starting from the first spring part, is bent downwards and comprises a lower concave curvature; a first receiving device, in which the first end portion of the leaf spring is supported; a second receiving device, in which a second end portion of the leaf spring is supported; wherein the first receiving device and the second receiving device are configured such that the first end portion and the second end portion of the leaf spring are held so as to be non-displaceable relative to each other. 2. The leaf spring assembly of claim 1 , wherein the second spring part comprises at least a first spring layer and a second spring layer that are connected to the first spring part. 3. The leaf spring assembly of claim 2 , wherein the first spring layer is connected to an upper side of the first spring part and the second spring layer is connected to a lower side of the first spring part. 4. The leaf spring assembly of claim 1 , wherein the second spring part comprises a slit that extends in a longitudinal direction. 5. The leaf spring assembly of claim 4 , wherein at least one end of the slit is arranged with a distance from an edge of the second spring part. 6. The leaf spring assembly of claim 1 , wherein a largest curvature radius of the second spring part is smaller than a largest curvature radius of the first spring part. 7. The leaf spring assembly of claim 1 , wherein the first spring part has a central receiving region for receiving a connection component and the central receiving region is arranged in a middle third of the first spring part. 8. The leaf spring assembly of claim 7 , wherein the central receiving region has a larger thickness than adjoining regions of the first spring part, wherein the adjoining regions starting from the central receiving region are inclined at both sides towards a respective end of the first spring part in an unloaded built-in condition of the leaf spring. 9. The leaf spring assembly of claim 1 , wherein the second spring part has a variable thickness along the length. 10. The leaf spring assembly of claim 9 , wherein the second spring part is made from a flexibly rolled strip material. 11. The leaf spring assembly of claim 1 , wherein the first spring part and the second spring part are connected to each other in an overlapping region. 12. The leaf spring assembly of claim 11 , wherein the lower convex curvature of the first spring part and the lower concave curvature of the second spring part change into one another in the overlapping region. 13. The leaf spring assembly of claim 1 , wherein at least one of the first or the second receiving device is formed such that the respective end portion is pivotably supported around a pivot axis extending transversely to a longitudinal vehicle axis.
Mounting of leaf springs · CPC title
Steel · CPC title
characterised by means specially adapted for attaching the spring to axle or sprung part of the vehicle · CPC title
End mountings · CPC title
having leaf springs only {(B60G11/006 takes precedence)} · CPC title
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