Thermistor material for a short range of low temperature use and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10056174-B2
Application number	US-201314371833-A
Country	US
Kind code	B2
Filing date	Mar 19, 2013
Priority date	Mar 19, 2012
Publication date	Aug 21, 2018
Grant date	Aug 21, 2018

Abstract

A thermistor material for a short range of low temperature use includes a matrix material composed of nitride-based and/or oxide-based insulating ceramics, conductive particles composed of α-SiC and dispersed in the grain boundary of each crystal grain of the matrix material so as to form an electric conduction path. The thermistor material further contains boron and second conductive particles added thereto, which are composed of a metal or an inorganic compound, having a specific electric resistance value at room temperature lower than that of the α-SiC and a melting point of 1700° C. or more. Such a thermistor material is produced by mixing matrix powder, conductive powder, second conductive powder, boron powder, and a sintering agent as necessary such that a temperature coefficient of resistance (B value) and a specific electric resistance value at room temperature are each within a predetermined range, and molding and sintering the resultant mixture.

First claim

What is claimed is:

1. A thermistor material for a short range of low temperature use, the thermistor material comprising:
a matrix material composed of nitride-based and/or oxide-based insulating ceramics;
first conductive particles composed of α-SiC;
second conductive particles composed of a metal or an inorganic compound of which the specific electric resistance value at room temperature is lower than the specific electric resistance value of the α-SiC and the melting point is 1700° C. or more;
boron; and
optionally, a sintering agent,
wherein at least the first conductive particles and the second conductive particles are dispersed in a grain boundary of each of crystal grains of the matrix material or in a grain boundary of an aggregate of the crystal grains so as to form an electric conduction path,
the thermistor material for a short range of low temperature use having:
a temperature coefficient of resistance (B value) in a range of 0.010 to 0.025, and
a specific electric resistance value at room temperature in a range of 0.1 kΩcm to 2000 kΩcm,

the second conductive particles are composed of TiB 2 ,
a content of the first conductive particles is in a range of 15 wt % to 25 wt %,
a content of the second conductive particles is in a range of 0.6 wt % to 5.0 wt %, and
a content of the boron is in a range of 0.01 wt % to 12 wt %.

2. The thermistor material according to claim 1 , wherein the specific electric resistance value at room temperature is in a range of 10 kΩcm to 500 kΩcm.

3. The thermistor material according to claim 1 , wherein a ratio (=D 1 /D 2 ) of an average grain size (D 1 ) of the crystal grains of the matrix material or the aggregate of the crystal grains to an average grain size (D 2 ) of the conductive particles and the second conductive particles is in the range of 1.5 to 100.0.

4. The thermistor material according to claim 1 , wherein a content of the first conductive particles is in a range of 15 wt % to 25 wt %,
a content of the second conductive particles is in a range of 0.6 wt % to 2.95 wt %, and
a content of the boron is in a range of 0.01 wt % to 11.8 wt %.

Assignees

• Toyota Chuo Kenkyusho Kk

Inventors

• Yamada Katsunori

Classifications

• H01B1/02

  mainly consisting of metals or alloys · CPC title

• H01C7/008 Primary

  Thermistors (H01C7/02 - H01C7/06 take precedence) · CPC title

• H01C17/00

  Apparatus or processes specially adapted for manufacturing resistors (providing fillings for housings or enclosures H01C1/02; reducing insulation surrounding a resistor to powder H01C1/03; manufacture of thermally variable resistors H01C7/02, H01C7/04) · CPC title

• H01C7/042

  mainly consisting of inorganic non-metallic substances (H01C7/041 takes precedence) · CPC title