Axial flux machine having a lightweight design

Patent metadata

Field	Value
Publication number	US-10050480-B2
Application number	US-201414783754-A
Country	US
Kind code	B2
Filing date	Apr 3, 2014
Priority date	Apr 12, 2013
Publication date	Aug 14, 2018
Grant date	Aug 14, 2018

Abstract

An electrical axial flux machine including a rotor shaft is provided. The rotor shaft is rotatable about an axis of rotation. Two rotors are arranged on the rotor shaft. The two rotors are spaced apart when viewed in a direction of the axis of rotation. The axial flux machine further includes a stator arranged between the two rotors when viewed in the direction of the axis of rotation. The stator includes stator teeth. Each of the stator tooth extends in the direction of the axis of rotation between two end regions. The stator teeth are arranged and distributed uniformly around the axis of rotation at a radial spacing from the axis of rotation and include a stator winding system. At least one ring structure is provided connecting the two end regions of the stator teeth. A housing further surrounds the stator radially on the outside.

First claim

The invention claimed is:

1. An electrical axial flux machine comprising:
a rotor shaft that is rotatable about an axis of rotation, two rotors being arranged on the rotor shaft, the two rotors being spaced apart from one another when viewed in a direction of the axis of rotation;
a stator arranged between the two rotors when viewed in the direction of the axis of rotation, the stator having a plurality of stator teeth, wherein each respective stator tooth of the plurality of stator teeth extends in the direction of the axis of rotation between an inner end region and an outer end region, wherein the stator teeth are arranged and distributed uniformly around the axis of rotation at a radial spacing from the axis of rotation and bear a stator winding system; and
a ring structure, when viewed radially with respect to the axis of rotation, comprises two radially inner internal rings and two radially outer external rings, wherein the stator teeth are connected to one another at the inner end region via a first internal ring and a second internal ring of the ring structure, and at the outer end region via a first outer ring and a second outer ring of the ring structure, and
wherein the stator teeth are connected to a housing surrounding the stator radially on the outside.

2. The axial flux machine of claim 1 , wherein the stator winding system is wound directly onto the plurality of stator teeth.

3. The axial flux machine of claim 2 , wherein the stator winding system comprises:
a plurality of individual windings, each individual winding of the plurality of individual windings being wound onto an individual stator tooth or the plurality of individual windings being in a form of a distributed winding system.

4. The axial flux machine of claim 1 , wherein the ring structure comprises an electrically nonconductive, magnetically nonconductive material, or electrically nonconductive and magnetically nonconductive material.

5. The axial flux machine of claim 4 , wherein the ring structure comprises a fiber-reinforced plastic.

6. The axial flux machine of claim 1 , wherein the ring structure has a sandwich design.

7. The axial flux machine of claim 1 , wherein the ring structure comprises a plurality of closed rings when viewed tangentially around the axis of rotation or comprises a plurality of ring segments.

8. The axial flux machine of claim 1 , wherein, when viewed in the direction of the axis of rotation, the ring structure is arranged between the plurality of stator teeth, on one side, and the two rotors, on the other side, or the plurality of stator teeth protrude inwards between the ring structure or protrude beyond the ring structure.

9. The axial flux machine of claim 1 , wherein the plurality of stator teeth has webs in the two end regions, with the result that the plurality of stator teeth in the two end regions cover a greater angle, when viewed around the axis of rotation than between the two end regions.

10. The axial flux machine of claim 1 , wherein the plurality of stator teeth and the ring structure are connected to one another in a form-fitting manner, in a force-fitting manner, cohesively, or detachably.

11. The axial flux machine of claim 2 , wherein the ring structure comprises an electrically nonconductive, magnetically nonconductive, or electrically nonconductive and magnetically nonconductive material.

12. The axial flux machine of claim 3 , wherein the ring structure comprises an electrically nonconductive, magnetically nonconductive, or electrically nonconductive and magnetically nonconductive material.

13. The axial flux machine of claim 4 , wherein the ring structure comprises CFRP or GFRP.

14. The axial flux machine of claim 1 , wherein the ring structure comprises a plurality of ring segments.

15. The axial flux machine of claim 1 , wherein, when viewed in the direction of the axis of rotation, the plurality of stator teeth protrudes inwards between the radially inner internal rings and the radially outer external rings of the ring structure.

16. The axial flux machine of claim 1 , wherein, when viewed in the direction of the axis of rotation, the plurality of stator teeth protrudes beyond the radially inner internal rings or the radially outer external rings of the ring structure.

Assignees

• Siemens Ag

Inventors

• Köhler Marco
• Petermaier Korbinian
• Schramm Marco

Classifications

• H02K1/14

  Stator cores with salient poles · CPC title

• H02K21/24

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title

• H02K1/182 Primary

  to stators axially facing the rotor, i.e. with axial or conical air gap · CPC title

• H02K3/18

  Windings for salient poles · CPC title