Heat pump comprising primary defrost operation and secondary defrost operation and method of operating heat pump

Patent metadata

Field	Value
Publication number	US-10041721-B2
Application number	US-201213690645-A
Country	US
Kind code	B2
Filing date	Nov 30, 2012
Priority date	Nov 30, 2012
Publication date	Aug 7, 2018
Grant date	Aug 7, 2018

Abstract

One embodiment of the present disclosure comprises a method of managing defrost operations in HVAC systems. In one embodiment a primary defrost operation comprises allowing a cooling cycle of the heat pump and a secondary defrost operation comprises allowing fans of the heat pump to operate at a low speed.

First claim

The invention claimed is:

1. A method for defrosting a heat pump, the method comprising:
performing a primary defrost operation of the heat pump, the primary defrost operation comprising a cooling cycle of the heat pump;
determining whether to perform a secondary defrost operation of the heat pump, wherein the secondary defrost operation of the heat pump comprises operating one or more fans of the heat pump at a low speed, wherein at least one of the fans is operable at the low speed and at least one higher speed, wherein the determining comprises comparing a compressor run time to a predetermined compressor run time, wherein the secondary defrost operation is performed if the compressor run time is greater than the predetermined compressor run time; and
performing the secondary defrost operation simultaneously with the primary defrost operation if the determination is made to perform the secondary defrost operation of the heat pump.

2. The method of claim 1 wherein the primary defrost operation comprises: restricting operation of at least one of the fans of the heat pump.

3. The method of claim 1 wherein the determination of whether to perform the secondary defrost operation is based at least partially on an identification of an ice event, wherein an identification of an ice event is at least partially based on a weather report received from another computer system by a controller of the heat pump.

4. The method of claim 1 further comprising:
determining a change in temperature of a portion of a heat exchanger of the heat pump;
and
identifying whether an ice event has occurred at least partially based on the determined change in temperature;
wherein the determination of whether to perform the secondary defrost operation is based at least partially on identifying the ice event.

5. The method of claim 1 further comprising:
determining a first temperature proximate a portion of a heat exchanger of the heat pump during the secondary defrost operation;
determining whether the first temperature exceeds a predetermined temperature; and
restricting the secondary defrost operation when the first temperature exceeds the predetermined temperature.

6. The method of claim 1 wherein determining whether to perform a secondary defrost operation comprises:
determining a first temperature proximate a portion of a heat exchanger of the heat pump during the secondary defrost operation;
determining whether the first temperature exceeds a maximum temperature; and

raising the maximum temperature.

7. The method of claim 6 further comprising:
determining whether to perform one or more additional secondary defrost operations;
rebalancing at least a portion of the heat pump if a determination is made to perform one or more of the additional secondary defrost operations, wherein rebalancing the heat pump comprises de-energizing a reversing valve for a first period of time;
adjusting the maximum temperature;
performing at least one additional secondary defrost operation after rebalancing at least a portion of the heat pump;
determining a second temperature proximate a portion of a heat exchanger of the heat pump during at least one of the secondary defrost operations;
comparing the second temperature to the adjusted maximum temperature; and
restricting operation of the secondary defrost operation if the second temperature exceeds the maximum temperature.

8. The method of claim 1 further comprising:
determining an operation time comprising at least one of:
an operation time of the primary defrost operation, or
an operation time of the secondary defrost operation;

comparing the determined operation time to a predetermined maximum operation time; and
restricting operation of the secondary defrost if the determined operation time exceeds the predetermined maximum operation time.

9. A controller for an air conditioning system, the controller comprising:
a plurality of connections to a plurality of components of the air conditioning system; and
wherein the controller is operable to:
begin a primary defrost operation of a heat pump of the air conditioning system, wherein the primary defrost operation comprises a cooling cycle of the heat pump;
determine whether to begin a secondary defrost operation of the heat pump, wherein the secondary defrost operation of the heat pump comprises operating at least one of the fans at a low speed, wherein at least one of the fans is operable at the low speed and at least one higher speed, wherein determining whether to begin a secondary defrost operation of the heat pump comprises comparing a change in a ratio of temperature to time to one or more predetermined values and performing the secondary defrost operation based on the comparison; and
perform the secondary defrost operation simultaneously with the primary defrost operation if the determination is made to perform the secondary operation of the heat pump.

10. The controller of claim 9 , wherein the controller is further operable to:
determine whether an ice event has occurred based at least partially on at least one of the determined change in temperature and a change determined for one or more other properties associated with the heat pump;
wherein the determination of whether to perform the secondary defrost operation is based at least partially on the determination of whether an ice event has occurred.

11. The controller of claim 9 wherein the controller is further operable to:
determine a first temperature in the vicinity of a heat exchanger of the heat pump during the secondary defrost operation;
determine whether the first temperature exceeds a predetermined initiating temperature; and
perform the secondary defrost operation when the first temperature exceeds a predetermined initiating temperature.

12. The controller of claim 9 wherein the controller is further operable to:
determine a first temperature in the vicinity of a heat exchanger of the heat pump during the secondary defrost operation;
determine whether the first temperature exceeds a predetermined ending temperature;
restrict operation of the secondary defrost operation if the determination is made that the first temperature exceeds the predetermined ending temperature; and
initiating operation of the secondary defrost operation if the determination is made that the first temperature does not exceed the predetermined ending temperature.

13. The controller of claim 9 wherein the controller is further operable to:
determine whether to perform one or more additional secondary defrost operations;
rebalance at least a portion of the heat pump if a determination is made to perform one or more of the additional secondary defrost operations, wherein rebalancing the heat pump comprises de-energizing a reversing valve for a first period of time;
adjust a maximum temperature;
perform at least one additional secondary defrost operation after rebalancing at least a portion of the heat pump;
determine a second temperature in the vicinity of a heat exchanger of the heat pump during at least one of the secondary defrost operations;
compare the second temperature to the adjusted maximum temperature; and
restrict operation of the secondary defrost operation if the second temperature exceeds the adjusted maximum temperature.

14. The controller of claim 9 wherein the controller is further operable to:
determine an operation time comprising at least one of an operation time of the primary defrost operation or an operation time of the secondary defrost operation;
compare the determined operation time to a predetermined maximum operation time; a

Assignees

• Lennox Ind Inc

Inventors

• Qu Yi
• Perkins Bruce
• Mchugh Chris
• Olsen Mark

Classifications

• F25D21/008 Primary

  by timer · CPC title

• F25B2600/112

  of evaporator fans · CPC title

• F25B47/025 Primary

  by reversing the cycle · CPC title

• F25B13/00

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title

• F25B2600/01

  Timing · CPC title