Adhesive tape and solar assembly and article made thereof

Patent metadata

Field	Value
Publication number	US-10026858-B2
Application number	US-201615330948-A
Country	US
Kind code	B2
Filing date	Apr 11, 2016
Priority date	Feb 18, 2011
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

The invention provides a frameless photo-energy assembly including a photo-energy converter, wherein an edge of the photo-energy converter is sealed by an adhesive tape, comprising an adhering layer for adhesion and cushioning; and an aging-resistant protective layer. The adhering layer is used to contact the edge of an article and comprises: a substrate layer; optionally, a first adhesive layer and a second adhesive layer situated at both sides of the substrate layer oppositely, wherein the first adhesive layer being used to be contact with the article. The aging-resistant protective layer is situated on the adhering layer, which comprises: an optional primer layer, which is situated on the adhering layer; and a film layer, which is situated on either the primer layer or the substrate or the second adhesive layer. The invention further provides an adhesive tape for sealing an edge of an article and an article made of the assembly.

First claim

What is claimed is:

1. A frameless photo-energy assembly including a photo-energy converter, wherein an edge of the photo-energy converter is sealed by an adhesive tape;
wherein the adhesive tape comprises:
an adhering layer, which is used to contact the edge of the photo-energy converter and comprises:
a substrate layer;
optionally, a first adhesive layer situated on a side of the substrate layer wherein the first adhesive layer is used to contact the photo-energy converter; and
an optional second adhesive layer situated on the substrate layer, on the opposite side of the first adhesive layer, if the first adhesive layer present,

an aging-resistant protective layer on the adhering layer comprising:
an optional primer layer, which is situated on the adhering layer; and
a film layer, which is arranged on:
the primer layer, if the primer layer is present; or
the substrate layer, provided that the primer layer and the first and second adhesive layers are not present; or
the second adhesive layer, if present, and provided that the primer layer is not present, and

a water-proof intermediate layer, which is situated between the second adhesive layer, if present, or the substrate if the second adhesive layer is not present, and the aging-resistant protective layer,

wherein the water-proof intermediate layer is made of material selected from the group consisting of a metal, a rubber, polyurethane, and combinations thereof.

2. The frameless photo-energy assembly as claimed in claim 1 , wherein the second adhesive layer is not present.

3. The frameless photo-energy assembly as claimed in claim 1 , wherein the substrate layer is made of a material selected from the group consisting of a foaming material, an acrylic resin, polyurethane, a polyethylene rubber, a non-woven material, or mixtures thereof.

4. The frameless photo-energy assembly as claimed in claim 1 , wherein the first adhesive layer is made of an adhesive selected from the group consisting of an acrylic adhesive, a hot melt adhesive, a structural adhesive, or combinations thereof.

5. The frameless photo-energy assembly as claimed in claim 1 , wherein the second adhesive layer is made of an adhesive selected from the group consisting of an acrylic adhesive, a silicon based adhesive, a rubber adhesive, a hot melt adhesive, a structural adhesive, or combinations thereof.

6. The frameless photo-energy assembly as claimed in claim 2 , wherein the substrate layer is made of a foaming material and the film layer comprises polyvinyl chloride.

7. The frameless photo-energy assembly as claimed in claim 1 , wherein the metal is selected from the group consisting of aluminum, copper or combinations thereof.

8. The frameless photo-energy assembly as claimed in claim 1 , wherein the rubber is selected from the group consisting of ethylene propylene terpolymer, fluoroelastomer, polyisobutylene, or mixtures thereof.

9. The frameless photo-energy assembly as claimed in claim 1 , wherein the film layer is made of a material selected from the group consisting of polyvinyl chloride, polypropylene, polyethylene, polytetrafluoroethylene, nylon, ionomer, or mixtures thereof.

10. The frameless photo-energy assembly as claimed in claim 1 , wherein the primer layer is made of a material selected from the group consisting of polyvinyl chloride, polypropylene, polyvinyl, polytetrafluoroethylene, nylon or metal foil.

11. The frameless photo-energy assembly as claimed in claim 1 , wherein the primer layer further contain a third adhesive layer which is situated at a side of the primer layer adjacent to the substrate layer, wherein the third adhesive is selected from the group consisting of an acrylic adhesive, a hot melt adhesive, a structural adhesive, a silicon based adhesive, or combinations thereof.

12. The frameless photo-energy assembly as claimed in claim 1 , wherein the film layer further comprises a top layer selected from the group consisting of an abrasion resistant coating, a weather resistant coating, a water-proof coating, a soiling resistant coating, or a decorating coating.

13. The frameless photo-energy assembly as claimed in claim 1 , wherein the adhesive layer of the adhering layer is an acrylic adhesive layer and the substrate layer of the adhering layer is made of acrylic foam.

14. The frameless photo-energy assembly as claimed in claim 1 , wherein the protective layer includes a primer layer and a film layer, and the film layer is made of black PVC.

15. The frameless photo-energy assembly as claimed in claim 1 , wherein the water-proof intermediate layer and the adhesive tape can pass the creepage test after being subjected to 10 cycles for the humidity freeze cycle at −40° to 85° C. and 85% relative humidity according to IEC61215; 1000 hours for the high temperature-high humidity aging at 85° C. and 85% relative humidity according to IEC61215.

16. The frameless photo-energy assembly as claimed in claim 15 , wherein the water-proof intermediate layer is made of an aluminum foil.

17. The frameless photo-energy assembly as claimed in claim 1 , wherein the substrate layer is made of a foam adhesive.

18. The frameless photo-energy assembly as claimed in claim 17 , which does not contain the first adhesive layer and the second adhesive layer.

19. The frameless photo-energy assembly as claimed in claim 1 , which is an assembly selected from the group consisting of a photovoltaic panel, a thin film photovoltaic panel, and a photothermal panel.

20. A solar article with the photo-energy assembly according to claim 1 , wherein the article is selected from the group consisting of a solar vehicle, a solar water heater, a solar street lamp, and a solar curtain wall.

Assignees

• 3M Innovative Properties Co

Inventors

• Li Jinbo
• Zhou Jie
• Pan Rui
• Zhu Jiayun
• Pan Qisheng
• Ji Xianfeng
• Clear Susannah C
• Shipp Gregory A
• Wang Yingyu

Classifications

• C09J2203/322

  for the production of solar panels · CPC title

• C09J2433/00

  Presence of (meth)acrylic polymer · CPC title

• Y02E10/40

  Solar thermal energy, e.g. solar towers · CPC title

• C09J7/50

  characterised by a primer layer between the carrier and the adhesive · CPC title

• Y10T428/31826

  Of natural rubber · CPC title