Plastic substrate having a porous layer and method for producing the porous layer

Patent metadata

Field	Value
Publication number	US-10018759-B2
Application number	US-201615291851-A
Country	US
Kind code	B2
Filing date	Oct 12, 2016
Priority date	Jan 13, 2012
Publication date	Jul 10, 2018
Grant date	Jul 10, 2018

Abstract

A plastic substrate having a porous layer is disclosed. In an embodiment, the porous layer is formed at least partially from a material of the plastic substrate and has pores. The proportion by volume of pores is greater in a first region of the porous layer than in a second region of the porous layer. The second region follows the first region, as seen proceeding from the plastic substrate. The porous layer can be produced by a plasma process that simultaneously effects structuring of the plastic substrate by ion bombardment and coating of the plastic substrate.

First claim

What is claimed is:

1. A plastic substrate comprising:
a porous layer on a surface,
wherein the porous layer is formed at least partially from a material of a plastic substrate and has pores,
wherein a proportion by volume of the pores is greater in a first region of the porous layer than in a second region of the porous layer,
wherein the first region is located between the second region and the plastic substrate,
wherein the porous layer has a thickness of between 50 nm and 500 nm,
wherein the pores, on average, have a lateral extent of between 20 nm and 200 nm, and
wherein a solid phase of the porous layer is formed to an extent of at least 10% from the material of the plastic substrate.

2. The plastic substrate according to claim 1 , wherein the first region is formed to an extent of at most 70% by volume from the material of the plastic substrate.

3. The plastic substrate according to claim 1 , wherein the first region is formed to an extent of at most 50% by volume from the material of the plastic substrate.

4. The plastic substrate according to claim 1 , wherein the first region of the porous layer has a lower effective refractive index than the second region of the porous layer.

5. The plastic substrate according to claim 1 , wherein the plastic substrate is a flexible plastic substrate.

6. The plastic substrate according to claim 1 , further comprising a further layer overlying the porous layer.

7. The plastic substrate according to claim 6 , wherein the porous layer and the further layer form an optical interference layer system.

8. The plastic substrate according to claim 1 , wherein the porous layer comprises at least one material selected from the group consisting of Al, Mg, Zn, Sn, Si, Ti, C, V, Cr, Fe, Cu, In, Ag, Zr, Hf, Ta, W, Ce, a chemical compound comprising at least one of these materials or an alloy comprising at least one of these materials.

Assignees

• Fraunhofer Ges Forschung

Inventors

• Schulz Ulrike
• Munzert Peter
• Fahland Matthias
• Schoenberger Waldemar

Classifications

• G02B2207/107

  Porous materials, e.g. for reducing the refractive index · CPC title

• G02B1/11

  Anti-reflection coatings · CPC title

• G02B5/282

  reflecting for infrared and transparent for visible light, e.g. heat reflectors, laser protection · CPC title

• G02B5/28 Primary

  Interference filters · CPC title

• C23C14/021 Primary

  Cleaning or etching treatments · CPC title