Oil level detecting device for a compressor and an air conditioning system having the same

Patent metadata

Field	Value
Publication number	US-RE46091-E
Application number	US-201514711163-A
Country	US
Kind code	E1
Filing date	May 13, 2015
Priority date	Apr 1, 2010
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

An oil level detecting device for a compressor and an air conditioning system having the same are provided. The oil level detecting device may be provided in a compressor including a compression device that introduces and compresses a working fluid, a driving device mechanically connected to the compression device that operates the compression device, and a case that accommodates the compression device and the driving device thereinside and having an oil storage space that stores oil at a lower portion thereof. The oil level detecting device may include a detector including a supporting portion configured to be attached to the case and a detecting portion that protrudes inside the case. At least one property of the detecting portion may vary according to an oil level inside the case. The oil level detecting device may also include a signal processor including an electronic element having at least one reference property. The signal processor may compare the at least one property of the detecting portion with the at least one reference property of the electronic element and outputs a control signal according to the result.

First claim

What is claimed is:

1. An oil level detecting device provided in a compressor, the compressor comprising a compression device that introduces and compresses a working fluid, a drive device mechanically connected to the compression device that operates the compression device, and a case that accommodates the compression device and the driving device thereinside and having an oil storage space that stores oil at a lower portion thereof, the oil level detecting device comprising:
a detector comprising a supporting portion configured to be attached to the case of the compressor and a detecting portion that protrudes inside the case, wherein at least one property of the detecting portion varies according to an oil level inside the case; and
a signal processor comprising an electronic element having at least one reference property, that compares the at least one property of the detecting portion with the at least one reference property of the electronic element and outputs a control signal according to the result,
wherein the supporting portion comprises a supporting plate installed inside a mounting hole formed at a wall surface of the case, and the detecting portion comprises a pair of electrode plates connected to the supporting plate, and
wherein each of the plurality of electrode plates comprises:
a conductive plate positioned at an inside of the oil storage space; and
a pin that extends from the conductive plate to the supporting portion so as to electrically connect the conductive plate to the signal processor through the supporting plate, the pin being formed as a rigid body so as to support the conductive plate respective to the supporting plate.

2. The oil level detecting device of claim 1 , wherein the supporting portion is welded to the case of the compressor.

3. The oil level detecting device of claim 1 , wherein a surface of the supporting portion is flush with an outer surface of the case.

4. The oil level detecting device of claim 1 , wherein the at least one property of the detecting portion comprises a capacitance of the detecting portion which varies according to the oil level, and wherein the electronic element is a capacitor and the at least one reference property comprises a predetermined capacitance of the electronic element.

5. The oil level detecting device of claim 4 , wherein the predetermined capacitance of the capacitor is the same as the capacitance of the detecting portion when the oil level inside the case is in an appropriate condition.

6. The oil level detecting device of claim 4 , wherein when the oil level inside the case is in an appropriate condition the capacitance of the detecting portion is within a predetermined range of the predetermined capacitance of the capacitor.

7. The oil level detecting device of claim 4 , wherein the detecting portion comprises a pair of electrode plates that extends into an inside of the oil storage space.

8. The oil level detecting device of claim 7 , wherein the pair of electrode plates extends perpendicular to an inner wall of the case.

9. The oil level detecting device of claim 1 , further comprising:
a display operated by a control signal of the signal processor that visually or acoustically displays the oil level.

10. The oil level detecting device of claim 9 , wherein the display comprises a light emitter that emits different colors according to a control signal output from the signal processor.

11. The oil level detecting device of claim 1 , wherein a flange is formed at an outer circumference of the supporting portion, and wherein a flange seating portion, on which the flange is positioned, is formed at an outer circumference of the mounting hole.

12. The oil level detecting device of claim 1 , wherein the pins of the plurality of electrode plates extend perpendicular to a wall surface of the case.

13. The oil level detecting device of claim 12 , wherein the conductive plates of the plurality of electrode plates extend perpendicular to a wall surface of the case.

14. The oil level detecting device of claim 1 , wherein the pin is formed integral with the conductive plate.

15. The oil level detecting device of claim 1 , wherein the conductive plate is formed wider than the pin.

16. A compressor comprising the oil level detecting device of claim 1 .

17. An air conditioner comprising the compressor of claim 16 .

18. The oil level detecting device of claim 1 , wherein the conductive plates are spaced a prescribed distance from the wall surface of the case.

19. The oil level detecting device of claim 1 , wherein a width of the conductive plates is less than a width of the conductive plates and the mounting hole formed at the wall surface of the case.

20. The oil level detecting device of claim 1 , further comprises a microcomputer, wherein the microcomputer comprises:
an input terminal electronically connected to the electronic element for input of the at least one reference property;
other input terminal electronically connected to the detecting portion for input of the at least one property of the detecting portion; and
an output terminal that compares the at least one property of the detecting portion with the at least one reference property of the electronic element and transfers a control signal to the controller.

21. An air conditioner, comprising:
a plurality of compressors comprising a compression device that introduces and compresses a working fluid, a driving device mechanically connected to the compression device that operates the compression device, a case that accommodates the compression device and the driving device thereinside and having an oil storage space that stores oil at a lower portion thereof, and an oil level detecting device fixed to the case;
an indoor device that performs cooling or heating using refrigerant discharged from the plurality of compressors, the indoor device comprising an indoor heat exchanger and an expansion valve; and
a controller that controls an operation of the plurality of compressors or the indoor device, wherein the oil level detecting device comprises:
a detector comprising a supporting portion configured to be attached to the case and a detecting portion that protrudes inside the case, wherein at least one property of the detecting portion varies according to an oil level within the case; and
a signal processor comprising an electronic element having at least one reference property, the signal processor comparing the at least one property of the detecting portion with the at least one reference property of the electronic element and outputting a control signal according to the result, wherein the controller controls the operation of the plurality of compressors or the indoor device according to the control signal transmitted from the signal processor to control the oil level inside the case to be in an appropriate condition,

wherein the supporting portion comprises a supporting plate installed inside a mounting hole formed at a wall surface of the case, and the detecting portion comprises a pair of electrode plates connected to the supporting plate, and
wherein each of the plurality of electrode plates comprises:
a conductive plate positioned at an inside of the oil storage space; and
a pin that extends from the conductive plate to the supporting portion so as to electrically connect the conductive plate to the signal processor through the supporting plate, the pin being formed as a rigid body, formed integral with the conductive plate, so as to support the conductive

Assignees

• Lg Electronics Inc

Inventors

• Won Inho
• Choi Seheon
• Lee Byeongchul

Classifications

• F04B39/0207 Primary

  with lubrication control systems · CPC title

• F04C2270/86

  Detection · CPC title

• F04C18/0215

  where only one member is moving · CPC title

• F04C2240/81

  Sensor, e.g. electronic sensor for control or monitoring · CPC title

• F04B39/023

  Hermetic compressors · CPC title