Low-travel key mechanism for an input device

Patent metadata

Field	Value
Publication number	US-9997308-B2
Application number	US-201615154706-A
Country	US
Kind code	B2
Filing date	May 13, 2016
Priority date	May 13, 2015
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

A key mechanism for an electronic device includes a switch housing and a hinged structure. As one example, the hinged structure can be a butterfly hinge. The switch housing includes switch pin retaining mechanisms on opposing sides of the switch housing. The hinged structure includes two separate wings that are positioned adjacent to each other such that a cavity is formed between the two wings. The two wings are coupled together by coupling elements. The wings of the hinged structure can include switch housing pins on each arm of the wing that extend into the cavity and couple to the switch pin retaining mechanisms in the switch housing. Various configurations of switch pin retaining mechanisms and switch housing pins can be used to attach the hinged structure to the switch housing.

First claim

What is claimed is:

1. A key mechanism, comprising:
a switch housing defining a set of switch pin retaining mechanisms on opposing sides of the switch housing; and
a single hinged structure comprising:
two symmetric wings constrained to one another by a flexible hinge; and
a switch housing pin located on each of the two symmetric wings and extending into a respective switch pin retaining mechanism of the set of switch pin retaining mechanisms.

2. A hinged structure, comprising:
two separate wings positioned adjacent to each other such that a cavity is formed between the two wings;
coupling elements that couple the two wings together;
multiple switch housing pins on each arm of the wings that extend into the cavity; and
keycap pins on each arm of the wings that extend out from an exterior surface of the wing.

3. The hinged structure of claim 2 , wherein the wings are formed from a first material and the coupling elements are formed from a second, different material.

4. The hinged structure of claim 3 , wherein the coupling elements are formed with a fabric.

5. The hinged structure of claim 3 , wherein at least a portion of each coupling element is formed with a fabric.

6. An electronic device comprising:
an enclosure; and
a keyboard assembly positioned at least partially within the enclosure, the keyboard assembly comprising:
a substrate positioned within the enclosure;
a switch housing positioned over the substrate and defining switch pin retaining mechanisms on opposing sides of the switch housing; and
a hinged structure positioned adjacent to the switch housing and comprising:
wings positioned adjacent to each other such that a cavity is formed between the wings;
coupling elements operative to couple the wings together; and
multiple switch housing pins on each arm of the wings that extend into the cavity and couple to the switch pin retaining mechanisms in the switch housing.

7. The electronic device of claim 6 , wherein:
the switch pin retaining mechanisms comprise multiple U-shaped switch pin retaining mechanisms on each of two opposing sides of the switch housing; and
the U-shaped switch pin retaining mechanism have opening that faces one another.

8. The electronic device of claim 6 , wherein:
the switch pin retaining mechanisms comprise multiple switch pin retaining mechanisms on each of two opposing sides of the switch housing; and
at least one switch pin retaining mechanism on each side of the switch housing comprises a U-shaped pin retaining mechanism having an opening that faces another switch pin retaining mechanism on a same side of the switch housing.

9. The electronic device of claim 6 , wherein:
the switch pin retaining mechanisms comprise multiple switch pin retaining mechanisms on each of two opposing sides of the switch housing;
a first switch pin retaining mechanism on each side of the switch housing comprises a U-shaped switch pin retaining mechanism having an opening that faces a keycap; and
a second switch pin retaining mechanism on a same side of the switch housing comprises a U-shaped switch pin retaining mechanism having an opening that faces away from the first switch pin retaining mechanism.

10. The electronic device of claim 6 , wherein the coupling elements are formed with a fabric.

11. The electronic device of claim 6 , wherein:
the switch pin retaining mechanisms comprise multiple switch pin retaining mechanisms on each of two opposing sides of the switch housing; and
each switch pin retaining mechanism defines a cutout in a respective side of the switch housing.

12. The electronic device of claim 6 , wherein:
the switch pin retaining mechanisms comprise multiple switch pin retaining mechanisms on each of two opposing sides of the switch housing; and
at least one switch pin retaining mechanism on each side of the switch housing comprises a cutout in a respective side of the switch housing.

13. The electronic device of claim 11 or claim 12 , wherein:
the cutout is a first cutout; and
each cutout includes a lead-in cutout adjacent the first cutout.

14. The electronic device of claim 6 , wherein the wings of the hinged structure each comprise keycap pins extending outward from exterior surfaces of the wings.

15. The electronic device of claim 14 , further comprising:
a keycap comprising keycap pin retaining mechanisms that are configured to couple to the keycap pins;
a membrane layer attached to the substrate; and
a dome switch coupled to the membrane layer and positioned in the cavity of the hinged structure.

16. The electronic device of claim 15 , wherein the switch housing substantially surrounds the dome switch and is positioned between the dome switch and the hinged structure.

17. The electronic device of claim 15 , wherein:
the switch pin retaining mechanisms comprise multiple U-shaped switch pin retaining mechanisms on each of two opposing sides of the switch housing; and
the U-shaped switch pin retaining mechanisms include openings that face the keycap.

18. A method of assembling a key mechanism, comprising:
bending a flexible switch housing that includes a set of blind recesses;
positioning the bended switch housing within a cavity of a hinged structure that includes a set of switch housing pins;
and
unbending the flexible switch housing such that each switch housing pin of the set of switch housing pins is inserted into a blind recess of the set of blind recesses.

19. The method of claim 18 , further comprising attaching the switch housing to a membrane in the key mechanism.

20. The method of claim 18 , further comprising attaching the switch housing to a substrate in the key mechanism.

Assignees

• Apple Inc

Inventors

• Leong Craig C
• Cao Robert Y
• Zercoe Bradford J
• Mathew Dinesh C
• Berg Bruce E

Classifications

• G06F3/0202

  Constructional details or processes of manufacture of the input device · CPC title

• H01H3/125

  using a scissor mechanism as stabiliser · CPC title

• G06F1/1666

  Arrangements for reducing the size of the integrated keyboard for transport, e.g. foldable keyboards, keyboards with collapsible keys (G06F1/1664 takes precedence) · CPC title

• H01H13/88

  Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards · CPC title

• H01H13/705 Primary

  characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys · CPC title